PolyOne Corporation 10-Q/A
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q/A
(Amendment No. 1)
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þ |
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Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the quarterly period ended March 31, 2006
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o |
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Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the transition period from _________ to _________.
Commission file number 1-16091
POLYONE CORPORATION
(Exact name of registrant as specified in its charter)
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Ohio
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34-1730488 |
(State or other jurisdiction
of incorporation or organization)
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(I.R.S. Employer Identification No.) |
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33587 Walker Road, Avon Lake, Ohio
(Address of principal executive offices)
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44012
(Zip Code) |
Registrants telephone number, including area code: (440) 930-1000
Former name, former address and former fiscal year, in changed since last report: Not Applicable
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
or a non-accelerated filer. See definition of accelerated filer and large accelerated filer in
Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o Accelerated filer þ Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act). Yes o No þ
The number of outstanding shares of the registrants common stock, $0.01 par value, as of May 1,
2006 was 92,517,592.
EXPLANATORY NOTE
We are filing this Form 10-Q/A Amendment No. 1 (this Amendment) to amend and restate certain
segment reporting and disclosure items and the financial statements that were included in our
original Quarterly Report on Form 10-Q for the three months ended March 31, 2006.
These changes are being made to reflect an increase in the number of our operating and reportable
segments in response to comments from the Staff of the Securities and Exchange Commission in the
course of its review of our Annual Report on Form 10-K for the year ended December 31, 2005.
We re-evaluated our operating segments and reportable segments under Statement of Financial
Accounting Standards No. 131, Disclosures about Segments of an Enterprise and Related Information
(SFAS No. 131), and, as a result, we changed from three operating and reportable segments
(Performance Plastics, PolyOne Distribution, and Resin and Intermediates) to nine operating and
five reportable segments in 2006. Our new reportable segments are Vinyl Compounds, Specialty
Resins, International Color and Engineered Materials, PolyOne Distribution, and Resin and
Intermediates, as well as an All Other segment. All Other consists of our North American Color and
Additives, North American Engineered Materials, Producer Services and Polymer Coating Systems
operating segments, each of which does not meet the quantitative thresholds that would require
separate disclosure as a reportable segment. Effective with the first quarter of 2006, Producer
Services, a new operating segment, was formed from portions of the North American Color and
Additives and the North American Engineered Materials operating segments. As a result, North
American Color and Additives, which was reflected as a reportable segment in 2005, no longer meets,
nor is expected to meet in 2006, the quantitative thresholds that would require separate disclosure
as a reportable segment and is now included in the All Other segment. The 2005 historical
information has been revised to provide a comparable basis to the 2006 segment presentation.
The changes in our operating and reportable segments had the related effect of increasing the
number of our reporting units for the purpose of assessing goodwill impairment under SFAS No. 142,
Goodwill and Other Intangible Assets. Under our previous segment reporting, we had three
reporting units, but we now consider each of our operating segments to be an individual reporting
unit.
As a result of this change in our reporting units, we reassessed goodwill impairment of the new
reporting units as of December 31, 2003 (the effective date that our operating segments changed),
and again as of July 1, 2004 and July 1, 2005. Under SFAS No. 142, goodwill of each reporting unit
must be reviewed for impairment on at least an annual basis. The evaluations in 2004 and 2005 were
performed as of July 1 of each year because we had previously chosen July 1 as our annual goodwill
impairment testing date. These impairment reviews resulted in a noncash pre-tax and after-tax
(after consideration of a tax valuation allowance) goodwill impairment charge of $28.3 million, or
$0.31 per diluted share, for the year ended December 31, 2003, which reduced goodwill and
shareholders equity by $28.3 million. The 2004 and 2005 annual impairment tests did not result in
any further goodwill impairment.
As a result of this charge in 2003, we had goodwill of $287.0 million and total shareholders
equity of $438.2 million at March 31, 2006, compared to goodwill of $315.3 million and total
shareholders equity of $466.5 million as originally reported. As of December 31, 2005, we had
goodwill of $287.0 million and total shareholders equity of $387.4 million, compared to goodwill
of $315.3 million and total shareholders equity of $415.7 million as originally reported.
We also determined that a control deficiency regarding how we determined our operating and
reportable segments under SFAS No. 131 and, as a result, our reporting units under SFAS No. 142,
gave rise to these restatements, and that this constituted a material weakness in our internal
control over financial reporting. Accordingly, we have re-evaluated our disclosure controls and
procedures as of March 31, 2006 in light of this material weakness in our internal control over
financial reporting. We have fully remediated this weakness as of the date of this Amendment. See
Item 4 Controls and Procedures in Part I of this Amendment for additional information.
For the convenience of the reader, this Amendment sets forth the entire Form 10-Q for the three
months ended March 31, 2006. However, this Amendment amends and restates only Items 1, 2 and 4 of
Part I of the Form 10-Q. The other Items are not being amended. Except as described in this
Explanatory Note, this Amendment does not
1
modify or update the disclosures in our Form 10-Q for the three months ended March 31, 2006.
Therefore, this Amendment does not reflect any other events that occurred after the original May 3,
2006 filing date of the
Form 10-Q.
Forward-looking statements in this Amendment have also not been updated from our original Form 10-Q
that we filed on May 3, 2006. For updated information, please see the reports that we have filed
for subsequent periods.
2
TABLE OF CONTENTS
Part I Financial Information
Item 1. Financial Statements
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Operations (Unaudited)
(In millions, except per share data)
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Three Months Ended |
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March 31, |
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2006 |
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2005 |
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Sales |
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$ |
674.6 |
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$ |
611.8 |
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Operating costs and expenses: |
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Cost of sales |
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583.7 |
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533.5 |
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Selling and administrative |
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47.3 |
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47.1 |
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Depreciation and amortization |
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14.3 |
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12.5 |
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Income from equity affiliates and minority interest |
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(38.6 |
) |
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(26.0 |
) |
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Operating income |
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67.9 |
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44.7 |
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Interest expense |
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(16.6 |
) |
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(16.8 |
) |
Interest income |
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0.5 |
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0.5 |
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Other expense |
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(1.2 |
) |
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(0.8 |
) |
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Income before income taxes and discontinued operations |
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50.6 |
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27.6 |
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Income tax expense |
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(1.7 |
) |
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(2.6 |
) |
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Income before discontinued operations |
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48.9 |
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25.0 |
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Loss from discontinued operations, net of income taxes |
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(2.1 |
) |
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(11.6 |
) |
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Net income |
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$ |
46.8 |
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$ |
13.4 |
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Earnings (loss) per common share: |
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Basic and diluted earnings (loss): |
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Before discontinued operations |
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$ |
0.53 |
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$ |
0.27 |
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Discontinued operations |
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(0.02 |
) |
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(0.12 |
) |
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Basic and diluted earnings per share |
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$ |
0.51 |
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$ |
0.15 |
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Weighted-average shares used to compute earnings per share: |
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Basic |
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92.1 |
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91.8 |
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Diluted |
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92.5 |
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92.2 |
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See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
3
PolyOne Corporation and Subsidiaries
Condensed Consolidated Balance Sheets (Unaudited)
(In millions, except per share data)
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March 31, |
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December 31, |
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2006 |
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2005 |
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(restated) |
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(restated) |
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Assets |
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Current assets: |
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Cash and cash equivalents |
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$ |
37.5 |
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$ |
32.8 |
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Accounts receivable, net |
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380.9 |
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320.5 |
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Inventories |
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217.0 |
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191.8 |
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Deferred income tax assets |
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20.2 |
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20.1 |
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Other current assets |
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19.3 |
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27.4 |
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Discontinued operations |
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20.9 |
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Total current assets |
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674.9 |
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613.5 |
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Property, net |
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426.1 |
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436.0 |
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Investment in equity affiliates |
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309.0 |
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273.9 |
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Goodwill |
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287.0 |
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287.0 |
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Other intangible assets, net |
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10.0 |
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10.6 |
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Other non-current assets |
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65.0 |
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60.0 |
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Discontinued operations |
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6.7 |
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Total assets |
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$ |
1,772.0 |
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$ |
1,687.7 |
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Liabilities and Shareholders Equity |
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Current liabilities: |
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Short-term bank debt |
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$ |
6.8 |
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$ |
7.1 |
|
Accounts payable |
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262.4 |
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232.6 |
|
Accrued expenses |
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96.2 |
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82.4 |
|
Current portion of long-term debt |
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0.7 |
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0.7 |
|
Discontinued operations |
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11.2 |
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Total current liabilities |
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366.1 |
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334.0 |
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Long-term debt |
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638.1 |
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638.7 |
|
Post-retirement benefits other than pensions |
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104.9 |
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107.9 |
|
Other non-current liabilities, including pensions |
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219.1 |
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214.3 |
|
Minority interest in consolidated subsidiaries |
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5.6 |
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5.4 |
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Total liabilities |
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1,333.8 |
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|
1,300.3 |
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Shareholders equity |
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|
438.2 |
|
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|
387.4 |
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|
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|
|
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|
Total liabilities and shareholders equity |
|
$ |
1,772.0 |
|
|
$ |
1,687.7 |
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|
|
|
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|
See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
4
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Cash Flows (Unaudited)
(In millions)
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Three Months Ended |
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March 31, |
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2006 |
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2005 |
|
Operating Activities |
|
|
|
|
|
|
|
|
Net income |
|
$ |
46.8 |
|
|
$ |
13.4 |
|
Adjustments to reconcile net income to net cash
provided (used) by operating activities: |
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Depreciation and amortization |
|
|
14.3 |
|
|
|
12.5 |
|
Loss on disposition of discontinued businesses and related
plant phaseout charge |
|
|
2.3 |
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|
11.6 |
|
Companies carried at equity and minority interest: |
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Income from equity affiliates |
|
|
(38.6 |
) |
|
|
(26.0 |
) |
Dividends and distributions received |
|
|
4.1 |
|
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|
|
|
Provision for deferred income taxes |
|
|
0.2 |
|
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|
0.5 |
|
Change in assets and liabilities: |
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|
|
Accounts receivable |
|
|
(47.3 |
) |
|
|
(60.4 |
) |
Inventories |
|
|
(7.9 |
) |
|
|
(32.9 |
) |
Accounts payable |
|
|
19.2 |
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|
37.3 |
|
Increase (decrease) in sale of accounts receivable |
|
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(7.9 |
) |
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|
59.2 |
|
Accrued expenses and other |
|
|
4.1 |
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|
(9.9 |
) |
Net cash used by discontinued operations |
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(0.1 |
) |
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(1.8 |
) |
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|
Net cash provided (used) by operating activities |
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|
(10.8 |
) |
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|
3.5 |
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|
|
|
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Investing Activities |
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|
Capital expenditures |
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|
(4.9 |
) |
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|
(8.9 |
) |
Business acquisitions, net of cash received |
|
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|
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|
|
(1.6 |
) |
Proceeds from sale of assets |
|
|
2.4 |
|
|
|
0.8 |
|
Proceeds from sale of discontinued business, net |
|
|
17.3 |
|
|
|
|
|
Net cash used by discontinued operations |
|
|
(0.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided (used) by investing activities |
|
|
14.6 |
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|
|
(9.7 |
) |
|
|
|
|
|
|
|
|
|
Financing Activities |
|
|
|
|
|
|
|
|
Change in short-term debt |
|
|
(0.3 |
) |
|
|
0.9 |
|
Proceeds from exercise of stock options |
|
|
2.0 |
|
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|
0.2 |
|
|
|
|
|
|
|
|
Net cash provided by financing activities |
|
|
1.7 |
|
|
|
1.1 |
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash |
|
|
(0.8 |
) |
|
|
(2.3 |
) |
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents |
|
|
4.7 |
|
|
|
(7.4 |
) |
Cash and cash equivalents at beginning of period |
|
|
32.8 |
|
|
|
38.6 |
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of period |
|
$ |
37.5 |
|
|
$ |
31.2 |
|
|
|
|
|
|
|
|
See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
5
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Shareholders Equity (Unaudited)
(Dollars in millions, shares in thousands)
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|
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|
Accumulated |
|
|
|
|
|
|
|
Common |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common |
|
|
Other Non- |
|
|
|
|
|
|
|
Shares |
|
|
|
|
|
|
|
|
|
|
Additional |
|
|
Retained |
|
|
Stock Held |
|
|
Owner |
|
|
|
Common |
|
|
Held in |
|
|
|
|
|
|
Common |
|
|
Paid-In |
|
|
Earnings |
|
|
in |
|
|
Equity |
|
|
|
Shares |
|
|
Treasury |
|
|
Total |
|
|
Stock |
|
|
Capital |
|
|
(Deficit) |
|
|
Treasury |
|
|
Changes |
|
|
|
|
|
|
|
|
|
|
|
(restated) |
|
|
|
|
|
|
|
|
|
|
(restated) |
|
|
|
|
|
|
|
|
|
Balance January 1, 2005 |
|
|
122,192 |
|
|
|
30,480 |
|
|
$ |
352.1 |
|
|
$ |
1.2 |
|
|
$ |
1,067.2 |
|
|
$ |
(237.2 |
) |
|
$ |
(339.0 |
) |
|
$ |
(140.1 |
) |
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
13.4 |
|
|
|
|
|
|
|
|
|
|
|
13.4 |
|
|
|
|
|
|
|
|
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
(5.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive
income |
|
|
|
|
|
|
|
|
|
|
8.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation
and benefits |
|
|
|
|
|
|
(98 |
) |
|
|
1.0 |
|
|
|
|
|
|
|
(0.2 |
) |
|
|
|
|
|
|
0.9 |
|
|
|
0.3 |
|
|
|
|
Balance March 31, 2005 |
|
|
122,192 |
|
|
|
30,382 |
|
|
$ |
361.2 |
|
|
$ |
1.2 |
|
|
$ |
1,067.0 |
|
|
$ |
(223.8 |
) |
|
$ |
(338.1 |
) |
|
$ |
(145.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance January 1, 2006 |
|
|
122,192 |
|
|
|
30,255 |
|
|
$ |
387.4 |
|
|
$ |
1.2 |
|
|
$ |
1,066.4 |
|
|
$ |
(190.3 |
) |
|
$ |
(337.1 |
) |
|
$ |
(152.8 |
) |
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
46.8 |
|
|
|
|
|
|
|
|
|
|
|
46.8 |
|
|
|
|
|
|
|
|
|
Translation adjustment |
|
|
|
|
|
|
|
|
|
|
0.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive
income |
|
|
|
|
|
|
|
|
|
|
47.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based compensation
and benefits |
|
|
|
|
|
|
(550 |
) |
|
|
3.1 |
|
|
|
|
|
|
|
(0.2 |
) |
|
|
|
|
|
|
4.0 |
|
|
|
(0.7 |
) |
|
|
|
Balance March 31, 2006 |
|
|
122,192 |
|
|
|
29,705 |
|
|
$ |
438.2 |
|
|
$ |
1.2 |
|
|
$ |
1,066.2 |
|
|
$ |
(143.5 |
) |
|
$ |
(333.1 |
) |
|
$ |
(152.6 |
) |
|
|
|
See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
6
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)
Note A Basis of Presentation
The accompanying unaudited condensed consolidated financial statements have been prepared in
accordance with Form 10-Q instructions and in the opinion of management contain all adjustments,
consisting of normal recurring accruals, necessary to present fairly the financial position,
results of operations and cash flows for the periods presented. The preparation of financial
statements in conformity with generally accepted accounting principles requires management to make
estimates and assumptions that affect the amounts reported in the financial statements and
accompanying notes. Actual results could differ from these estimates. These interim financial
statements should be read in conjunction with the financial statements and accompanying notes
included in the Annual Report on Form 10-K/A for the year ended December 31, 2005 of PolyOne
Corporation.
Operating results for the three-month period ended March 31, 2006 are not necessarily indicative of
the results that may be attained in subsequent quarters or for the year ending December 31, 2006.
PolyOne sold 82% of its Engineered Films business in February 2006. Since the fourth quarter of
2003, it has been treated as a discontinued operation. Therefore, all historical information
included in this quarterly report for this business is presented as a discontinued operation.
Unless otherwise noted, the disclosures in these financial statements pertain to PolyOnes
continuing operations.
In December 2005, PolyOne announced that the Specialty Resins divestment process was unlikely to
result in a sale of the business at acceptable terms. As a result, its financial results were
reclassified from discontinued operations to continuing operations for all historic periods
presented.
Note B Restatement
The Company has revised the number of its operating and reportable segments as determined under
SFAS No. 131, Disclosures about Segments of an Enterprise and Related Information, in response to
comments from the Staff of the Securities and Exchange Commission in the course of its review of
the Companys Annual Report on Form 10-K for the year ended December 31, 2005.
The Companys historical presentation of segment information that was included in the Companys
Form 10-Q for the quarterly period ended March 31, 2006, as originally filed, consisted of three
operating and reportable segments: Performance Plastics, PolyOne Distribution, and Resin and
Intermediates. The Companys restated presentation in 2006 consists of nine operating and five
reportable segments. The reportable segments are Vinyl Compounds, Specialty Resins, International
Color and Engineered Materials, PolyOne Distribution, and Resin and Intermediates, as well as an
All Other segment. The All Other segment includes the North American Color and Additives, North
American Engineered Materials, Producer Services and Polymer Coating Systems operating segments,
each of which does not meet, nor is expected to meet in 2006, the quantitative thresholds that
would require separate disclosure as a reportable segment. The amounts in Note O Segment
Information reflect this restatement. Effective with the first quarter of 2006, Producer Services,
a new operating segment, was formed from portions of the North American Color and Additives and the
North American Engineered Materials operating segments. As a result, North American Color and
Additives, which was reflected as a reportable segment in 2005, no longer meets, nor is expected to
meet in 2006, the quantitative thresholds that would require separate disclosure as a reportable
segment and is now included in the All Other segment. The 2005 historical information has been
revised to provide a comparable basis to the 2006 segment presentation.
7
These changes in operating and reportable segments had the related effect of increasing the number
of reporting units for the purpose of assessing goodwill impairment under SFAS No. 142, Goodwill
and Other Intangible Assets. PolyOnes evaluation of goodwill historically included the three
reporting units with goodwill: Plastic Colors and Compounds, Polymer Coating Systems and PolyOne
Distribution. As a result of the change in PolyOnes segments, each operating segment was
considered to be a reporting unit, of which six had a goodwill balance at December 31, 2003. These
six reporting units were Vinyl Compounds, North American Color and Additives, North American
Engineered Materials, International Color and Engineered Materials, Polymer Coating Systems and
PolyOne Distribution.
The Company performed goodwill impairment reviews of the revised reporting units as of December 31,
2003 (the effective date that the operating segments changed), and again as of July 1, 2004 and
July 1, 2005. These impairment reviews resulted in a pre-tax and after-tax (after consideration of
a tax valuation allowance) noncash goodwill impairment charge of $28.3 million, or $0.31 per
diluted share, for the year ended December 31, 2003, which reduced goodwill and shareholders
equity by $28.3 million.
As a result of this charge, the Consolidated Balance Sheets at March 31, 2006 reflect goodwill of
$287.0 million, total shareholders equity of $438.2 million and total assets of $1,772.0 million
compared to goodwill of $315.3 million, total shareholders equity of $466.5 million and total
assets of $1,800.3 million as originally reported. As of December 31, 2005, goodwill was $287.0
million, total shareholders equity was $387.4 million and total assets were $1,687.7 million
compared to goodwill of $315.3 million, total shareholders equity of $415.7 million and total
assets of $1,716.0 million as originally reported.
The Consolidated Statements of Shareholders Equity at March 31, 2006 reflect a retained deficit
and total equity of $143.5 million and $438.2 million, respectively, compared to $115.2 million and
$466.5 million, respectively, as originally reported. At January 1, 2006, the retained deficit and
total equity are $190.3 million and $387.4 million, respectively, compared to $162.0 million and
$415.7 million, respectively, as originally reported. At March 31, 2005, the retained deficit and
total equity are $223.8 million and $361.2 million, respectively, compared to $195.5 million and
$389.5 million, respectively, as originally reported. At January 1, 2005, the retained deficit and
total equity are $237.2 million and $352.1 million, respectively, compared to $208.9 million and
$380.4 million, respectively, as originally reported.
For more information regarding goodwill, see Note E.
Note C Discontinued Operations
PolyOne sold 82% of its Engineered Films business on February 15, 2006 to an investor group
consisting of members of the business units management team and Matrix Films, LLC for gross
proceeds of $26.7 million before associated fees and costs. A cash payment of $20.5 million was
received on the closing date and the remaining $6.2 million was in the form of a five-year note
from the buyer. PolyOne retained an 18% ownership interest in the company. Under Emerging Issues
Task Force (EITF) 03-13, Applying the Conditions in Paragraph 42 of FASB Statement No. 144 in
Determining Whether to Report Discontinued Operations, when a business is sold with a retained
interest, the cost method of accounting is appropriate if the disposal group qualifies as a
component of an entity, the selling entity has no significant influence or continuing involvement
in the new entity, and the operations and cash flows of the business being sold will be eliminated
from the ongoing operations of the company selling it. The Engineered Films business qualified as a
component of an entity, and PolyOne has no significant influence or continuing involvement in the
new entity. Activities that would be considered continuing cash flows (consisting of warehousing
services and short-term transitional services) amount to less than one percent of the new entitys
corresponding costs, and, therefore, are not considered significant. The operations and cash flows
of the business sold are eliminated from the ongoing operations of PolyOne. PolyOne also considered
the provisions of Financial Accounting Standards Board (FASB) Interpretation
8
No. 46, Consolidation of Variable Interest Entities, and determined that the new entity is not a
variable interest entity subject to consolidation. As a result, the retained minority interest
investment in the Engineered Films business is reported on the cost method of accounting.
The first quarter 2006 loss included a pre-tax charge of $2.3 million to adjust the net assets of
the Engineered Films business to the net proceeds received and to recognize costs that were not
able to be recognized until the Engineered Films business was sold due to the contingent nature of
these costs, as required by generally accepted accounting principles. The first quarter 2005 loss
included a pre-tax charge of $10.9 million to adjust the net assets of the Engineered Films
business to the projected net proceeds to be received from the sale.
The following table summarizes the results for businesses that were reported as discontinued
operations:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Sales |
|
$ |
9.6 |
|
|
$ |
30.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-tax income from operations |
|
$ |
0.2 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
Pre-tax loss on disposition of business |
|
|
(2.3 |
) |
|
|
(11.6 |
) |
|
|
|
|
|
|
|
|
|
Income tax expense (net of valuation allowance) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from discontinued operations |
|
$ |
(2.1 |
) |
|
$ |
(11.6 |
) |
|
|
|
|
|
|
|
Note D Accounting Policies
Share-Based Compensation At March 31, 2006, PolyOne has one share-based employee compensation
plan, which is described more fully in Note I to the Condensed Consolidated Financial Statements.
Prior to January 1, 2006, PolyOne accounted for stock-based compensation under the provisions of
Accounting Principles Board Opinion No. 25 Accounting for Stock Issued to Employees (APB No. 25).
Under APB No. 25, compensation cost for stock options had been measured as the excess, if any, of
the quoted market price of PolyOne common stock at the date of the grant over the amount an option
holder must pay to acquire the common stock. Compensation cost for stock appreciation rights (SARs)
was recognized upon vesting, and is the amount by which the quoted market value of the shares of
PolyOne common stock covered by the grant exceeds the SARs specified value.
On January 1, 2006, PolyOne adopted Statement of Financial Accounting Standards No. 123(R),
Share-Based Payment (SFAS No. 123(R)), using the modified prospective transition method. SFAS No.
123(R) requires the Company to estimate the fair value of share-based awards on the date of grant
using an option-pricing model. The value of the portion of the award that is ultimately expected to
vest is recognized as expense over the requisite service periods in the Companys Consolidated
Statement of Operations. Under the modified prospective transition method, compensation cost
recognized in the first quarter of 2006 includes: (a) compensation cost for all share-based
payments granted prior to, but not yet vested as of, January 1, 2006, based on the grant date fair
value estimated in accordance with the original provisions of SFAS No. 123, and (b) compensation
cost for all share-based payments granted on or subsequent to January 1, 2006, based on the grant
date fair value estimated in accordance with the provisions of SFAS No. 123(R). The Companys
Condensed Consolidated Financial Statements as of and for the three months ended March 31, 2006
reflect the impact of SFAS No. 123(R). In accordance with the modified prospective transition
method, the Condensed Consolidated Financial Statements for prior
9
periods have not been restated to reflect, and do not include, the impact of SFAS No. 123(R). Total
share-based compensation for the first quarter of 2006 was $1.4 million, net of tax.
As a result of adopting SFAS No. 123(R) on January 1, 2006, compensation cost for the first quarter
of 2006 was $1.0 million less than what it would have been under APB No. 25, or $0.01 per share.
SFAS No. 123(R) requires that the benefits of tax deductions in excess of recognized compensation
be reported as a financing cash flow, rather than as an operating cash flow as was required for
prior periods. This requirement will reduce net operating cash flows and increase net financing
cash flows in the periods after adoption. However, because PolyOne is in a net operating loss
carryforward position for income taxes, there was no impact on its cash flow statement for the
three-month period ended March 31, 2006.
The following table illustrates the effect on net income and income per share for the first quarter
of 2005 as if PolyOne had applied the fair value recognition provisions of SFAS No. 123 to
share-based employee compensation using the fair value estimate computed by the
Black-Scholes-Merton option-pricing model for the three months ended March 31, 2005. The
Black-Scholes-Merton option-pricing model was developed to estimate the fair value of traded
options that have no vesting restrictions and are fully transferable. In addition, option valuation
models require the use of highly subjective assumptions, including expected share price volatility.
|
|
|
|
|
|
|
Three Months |
|
|
|
Ended |
|
|
|
March 31, |
|
(In millions, except per share data) |
|
2005 |
|
Net income, as reported |
|
$ |
13.4 |
|
Deduct: Total share-based employee
compensation expense determined under fair
value-based method for all awards, net of
tax |
|
|
0.6 |
|
|
|
|
|
Pro forma net income |
|
$ |
12.8 |
|
|
|
|
|
|
|
|
|
|
Net income per share: |
|
|
|
|
Basic and diluted as reported |
|
$ |
0.15 |
|
Basic and diluted pro forma |
|
$ |
0.14 |
|
New Accounting Pronouncements In November 2004, the FASB issued SFAS No. 151, Inventory Costs.
SFAS No. 151 amends Accounting Research Bulletin (ARB) No. 43, Chapter 4, Inventory Pricing, to
clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs and
wasted material. SFAS No. 151 requires that these items be recognized as current-period charges and
that the allocation of fixed production overhead to the costs of conversion be based on the normal
capacity of the associated production facilities. PolyOne adopted SFAS No. 151 effective January 1,
2006. The adoption of SFAS No. 151 has not had, nor is it expected to have, a material impact on
the Companys financial position or results of operations.
In May 2005, the FASB issued SFAS No. 154, Accounting Changes and Error Corrections. SFAS No. 154
applies to all voluntary changes in accounting principle and to changes required by an accounting
pronouncement that do not include explicit transition provisions. SFAS No. 154 requires that
changes in accounting principle be applied retroactively, instead of including the cumulative
effect in the income statement. The correction of an error will continue to require financial
statement restatement. A change in accounting estimate will continue to be accounted for in the
period of change and in subsequent periods, if necessary. PolyOne adopted SFAS No. 154 as of
January 1, 2006. The adoption of SFAS No. 154 has not had, nor is it expected to have, a material
impact on the Companys financial position or results of operations.
10
Use of Estimates The preparation of Consolidated Financial Statements in conformity with
generally accepted accounting principles requires management to make extensive use of estimates and
assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent
assets and liabilities at the date of the Consolidated Financial Statements and the reported
amounts of revenues and expenses during these periods. Significant estimates in these Consolidated
Financial Statements include, but are not limited to, sales discounts and rebates, restructuring
charges, allowances for doubtful accounts, estimates of future cash flows associated with assets,
asset impairments, useful lives for depreciation and amortization, loss contingencies, net
realizable value of inventories, environmental and asbestos-related liabilities, income taxes and
tax valuation reserves, goodwill and the determination of discount and other rate assumptions used
to determine pension and post-retirement employee benefit expenses. Actual results could differ
from these estimates.
Reclassification Certain amounts for 2005 have been reclassified to conform to the 2006
presentation.
Note E Goodwill and Intangible Assets (restated)
During the three months ended March 31, 2006, there were no acquisitions, disposals or impairment
of PolyOnes goodwill. Goodwill as of March 31, 2006 and December 31, 2005, by operating segment,
was as follows:
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Vinyl Compounds |
|
$ |
152.3 |
|
|
$ |
152.3 |
|
International Color and Engineered Materials |
|
|
72.0 |
|
|
|
72.0 |
|
Polymer Coating Systems |
|
|
61.1 |
|
|
|
61.1 |
|
PolyOne Distribution |
|
|
1.6 |
|
|
|
1.6 |
|
|
|
|
|
|
|
|
|
Total |
|
$ |
287.0 |
|
|
$ |
287.0 |
|
|
|
|
|
|
|
|
Information regarding PolyOnes other intangible assets follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of March 31, 2006 |
|
|
|
Acquisition |
|
|
Accumulated |
|
|
Currency |
|
|
|
|
(In millions) |
|
Cost |
|
|
Amortization |
|
|
Translation |
|
|
Net |
|
Non-contractual customer relationships |
|
$ |
8.6 |
|
|
$ |
(5.8 |
) |
|
$ |
|
|
|
$ |
2.8 |
|
Sales contract |
|
|
9.6 |
|
|
|
(8.6 |
) |
|
|
|
|
|
|
1.0 |
|
Patents, technology and other |
|
|
7.3 |
|
|
|
(2.2 |
) |
|
|
1.1 |
|
|
|
6.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
25.5 |
|
|
$ |
(16.6 |
) |
|
$ |
1.1 |
|
|
$ |
10.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, 2005 |
|
|
|
Acquisition |
|
|
Accumulated |
|
|
Currency |
|
|
|
|
(In millions) |
|
Cost |
|
|
Amortization |
|
|
Translation |
|
|
Net |
|
Non-contractual customer relationships |
|
$ |
8.6 |
|
|
$ |
(5.6 |
) |
|
$ |
|
|
|
$ |
3.0 |
|
Sales contract |
|
|
9.6 |
|
|
|
(8.4 |
) |
|
|
|
|
|
|
1.2 |
|
Patents, technology and other |
|
|
7.3 |
|
|
|
(2.0 |
) |
|
|
1.1 |
|
|
|
6.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
25.5 |
|
|
$ |
(16.0 |
) |
|
$ |
1.1 |
|
|
$ |
10.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of other intangible assets was $0.6 million for the three-month period ended March 31,
2006 and $0.7 million for the three-month period ended March 31, 2005.
11
The carrying values of intangible assets and other investments are adjusted to the estimated net
future cash flows as a result of an evaluation done each year end, or more often when indicators of
impairment exist. For the three-month period ended March 31, 2006, there were no indicators of
impairment for either goodwill or intangible assets.
Note F Inventories
Components of inventories are as follows:
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Finished products and in-process inventories |
|
$ |
168.7 |
|
|
$ |
155.0 |
|
Raw materials and supplies |
|
|
90.6 |
|
|
|
86.8 |
|
|
|
|
|
|
|
|
|
|
|
259.3 |
|
|
|
241.8 |
|
LIFO reserve |
|
|
(42.3 |
) |
|
|
(50.0 |
) |
|
|
|
|
|
|
|
Total inventories |
|
$ |
217.0 |
|
|
$ |
191.8 |
|
|
|
|
|
|
|
|
Note G Income Taxes
Income tax expense for the first quarter of 2006 and 2005 was $1.7 million and $2.6 million,
respectively. The effective tax rate for the first quarter of 2006 and 2005 is lower that the
federal statutory rate due to the utilization of previously reserved net operating loss
carryforwards. For the first quarter of 2006, a tax provision of $0.8 million was recorded for
federal alternative minimum tax and various state income taxes. The balance of the first quarter
2006 expense of $0.9 million was for foreign taxes. For the first quarter of 2005, a domestic tax
provision was not applied against income before income taxes as a result of the reversal of the tax
valuation allowance that was recorded in previous periods. In accordance with SFAS 109, Accounting
for Income Taxes, due to the uncertainty regarding full utilization of PolyOnes deferred income
taxes, PolyOne intends to maintain its valuation allowance until sufficient positive evidence
exists to support realization of the remaining deferred tax assets. Income tax expense of $2.6
million in the first quarter of 2005 represents foreign taxes.
Note H Financial Information of Equity Affiliates
PolyOnes Resin and Intermediates segment consists primarily of investments in equity affiliates.
PolyOne owns 24% of Oxy Vinyls LP (OxyVinyls), a manufacturer and marketer of PVC resins in North
America. Summarized financial information follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(Dollars in millions) |
|
2006 |
|
|
2005 |
|
OxyVinyls: |
|
|
|
|
|
|
|
|
Net sales |
|
$ |
693.2 |
|
|
$ |
615.5 |
|
Operating income |
|
|
106.9 |
|
|
|
84.1 |
|
Partnership income as reported by OxyVinyls |
|
|
101.9 |
|
|
|
62.3 |
|
PolyOnes ownership of OxyVinyls |
|
|
24 |
% |
|
|
24 |
% |
|
|
|
|
|
|
|
PolyOnes proportionate share of OxyVinyls earnings |
|
|
24.5 |
|
|
|
15.0 |
|
Amortization of the difference between PolyOnes
investment and its underlying share of
OxyVinyls equity |
|
|
0.1 |
|
|
|
0.1 |
|
|
|
|
|
|
|
|
Earnings of equity affiliate recorded by PolyOne |
|
$ |
24.6 |
|
|
$ |
15.1 |
|
|
|
|
|
|
|
|
12
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
|
|
2006 |
|
|
2005 |
|
Current assets |
|
$ |
501.2 |
|
|
$ |
467.3 |
|
Non-current assets |
|
|
1,304.5 |
|
|
|
1,234.8 |
|
|
|
|
|
|
|
|
Total assets |
|
|
1,805.7 |
|
|
|
1,702.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
244.4 |
|
|
|
276.0 |
|
Non-current liabilities |
|
|
409.3 |
|
|
|
376.0 |
|
|
|
|
|
|
|
|
Total liabilities |
|
|
653.7 |
|
|
|
652.0 |
|
|
|
|
|
|
|
|
Partnership capital |
|
$ |
1,152.0 |
|
|
$ |
1,050.1 |
|
|
|
|
|
|
|
|
PolyOne also owns 50% of SunBelt Chlor-Alkali Partnership (SunBelt). Summarized financial
information follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(Dollars in millions) |
|
2006 |
|
|
2005 |
|
SunBelt: |
|
|
|
|
|
|
|
|
Net sales |
|
$ |
44.1 |
|
|
$ |
38.5 |
|
Operating income |
|
|
27.7 |
|
|
|
21.0 |
|
Partnership income as reported by SunBelt |
|
|
25.2 |
|
|
|
18.2 |
|
PolyOnes ownership of SunBelt |
|
|
50 |
% |
|
|
50 |
% |
|
|
|
|
|
|
|
Earnings of equity affiliate recorded by PolyOne |
|
$ |
12.6 |
|
|
$ |
9.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
|
|
2006 |
|
|
2005 |
|
Current assets |
|
$ |
50.6 |
|
|
$ |
28.4 |
|
Non-current assets |
|
|
117.6 |
|
|
|
120.5 |
|
|
|
|
|
|
|
|
Total assets |
|
|
168.2 |
|
|
|
148.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
20.9 |
|
|
|
19.4 |
|
Non-current liabilities |
|
|
134.1 |
|
|
|
134.1 |
|
|
|
|
|
|
|
|
Total liabilities |
|
|
155.0 |
|
|
|
153.5 |
|
|
|
|
|
|
|
|
Partnership capital (deficit) |
|
$ |
13.2 |
|
|
$ |
(4.6 |
) |
|
|
|
|
|
|
|
OxyVinyls purchases chlorine from SunBelt under an agreement that expires in 2094. The agreement
requires OxyVinyls to purchase all of the chlorine produced by SunBelt up to 250,000 tons per year
at market price, less a discount.
The All Other segment includes DH Compounding Company equity affiliate (owned 50% and included in
the Producer Services segment) and BayOne Urethane Systems, L.L.C equity affiliate (owned 50% and
included in the Polymer Coating Systems segment). The Vinyl Compounds segment includes
Geon/Polimeros Andinos equity affiliate (owned 50%). Combined summarized financial information for
these equity affiliates follows. The amounts shown represent the entire operations of these
businesses.
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
March 31, |
(In millions) |
|
2006 |
|
2005 |
Net sales |
|
$ |
37.1 |
|
|
$ |
30.8 |
|
Operating income |
|
|
3.1 |
|
|
|
3.8 |
|
Net income |
|
|
3.0 |
|
|
|
3.4 |
|
13
Note I Share-Based Compensation
Stock-based compensation expense recognized during the period is based on the value of the portion
of share-based payment awards that is ultimately expected to vest during the period. Stock-based
compensation expense recognized in the Companys Condensed Consolidated Statement of Operations for
the first quarter of 2006 included: (a) compensation expense for share-based payment awards granted
prior to, but not yet vested, as of January 1, 2006 based on the grant date fair value estimated in
accordance with the pro forma provisions of SFAS 123, and (b) compensation expense for share-based
payment awards granted on or subsequent to January 1, 2006 based on the grant date fair value
estimated in accordance with the provision of SFAS 123(R). Because share-based compensation expense
recognized in the Condensed Consolidated Statement of Operations for the first quarter of 2006 is
based on awards ultimately expected to vest, it has been reduced for estimated forfeitures. SFAS
123(R) requires that forfeitures be estimated at the time of grant and revised, if necessary, in
subsequent periods if actual forfeitures differ from those estimates. In the Companys pro forma
information that was required under SFAS 123 for the first quarter of 2005, the Company accounted
for forfeitures as they occurred.
PolyOne has one share-based compensation plan, which is described below. The pre-tax and after-tax
compensation cost recognized for the three months ended March 31, 2006 and 2005, was $1.4 million
and $0.4 million, respectively, which is included in selling and administrative expenses on the
Condensed Consolidated Statement of Operations.
2005 Equity and Performance Incentive Plan
In May 2005, PolyOnes shareholders approved the PolyOne Corporation 2005 Equity and Performance
Incentive Plan (2005 EPIP). All future grants and awards will be issued only from the 2005 EPIP. As
a result, all previous equity-based plans were frozen in May 2005. The 2005 EPIP provides for the
award of a broad variety of stock-based compensation alternatives such as non-qualified stock
options, incentive stock options, restricted stock, restricted stock units, performance shares,
performance units and stock appreciation rights. A total of five million shares of common stock
have been reserved for future grants and awards under the 2005 EPIP. All share-based grants and
awards that are exercised are issued from PolyOnes treasury stock.
Stock Appreciation Rights
During the first quarter of 2006, the Compensation and Governance Committee of the Companys Board
of Directors authorized the issuance of 1,029,300 stock appreciation rights (SARs). The awards were
approved and communicated on January 4, 2006 for certain employees and on February 21, 2006 for the
Chief Executive Officer. These dates have been used as the grant dates for valuation purposes. The
grant date stock price was $6.51 for the January 4, 2006 grant and $9.19 for the February 21, 2006
grant. Vesting is based on a service period of one year and the achievement of stock price targets.
This condition is considered a market-based measure under SFAS No. 123(R), which is considered in
determining the grants fair value. This fair value is not subsequently revised for actual market
price achievement, but rather is a fixed expense subject only to service-related forfeitures. The
awards vest in one-third increments based on stock price achievement of $7.50, $8.50 and $10.00,
but may not be exercised earlier than one year from the date of the grant. The SARs have a seven
year exercise period that expires on January 4, 2013.
The option pricing model used by PolyOne was a Monte Carlo simulation method that valued the SARs
granted during the first quarter of 2006. Under this method, the fair value of awards on the date
of grant is an estimate and is affected by the Companys stock price, as well as assumptions
regarding a number of
14
highly complex and subjective variables as noted in the following table. Expected volatility was
set at the average of the six-year historical weekly volatility for PolyOne and the implied
volatility rates for exchange traded options. The expected term of options granted was set equal to
halfway between the vesting and expiration dates for each grant. Dividends were omitted in this
calculation because PolyOne does not currently pay dividends. The risk-free rate of return for
periods within the contractual life of the option is based on U.S. Treasury rates in effect at the
time of the grant. Forfeitures were estimated at 3% per year and were based on PolyOnes historical
experience. The following is a summary of the assumptions related to the grants issued during the
first quarter of 2006:
|
|
|
|
|
|
|
2006 |
Expected volatility |
|
|
44.00 |
% |
Expected dividends |
|
|
|
|
Expected term (in years) |
|
|
3.71 - 4.32 |
|
Risk-free rate |
|
|
4.26% - 4.57 |
% |
Value of SAR options granted |
|
$ |
2.63 - $3.82 |
|
In January 2005, the Compensation and Governance Committee authorized the issuance of 474,300 SARs.
The fair value of the SARs was $4.18 per share and was calculated using the Black-Scholes-Merton
valuation method. The SARs will be issued in shares of PolyOne common stock and vest in one-third
increments when PolyOnes stock price increases by 10%, 20% and 30% above the $8.94 base price. The
SARs have a seven-year exercise period that expires on January 4, 2012.
In December 2003, the Compensation and Governance Committee authorized the issuance of 1,300,000
SARs with an exercise term of 36 months. The SARs will be issued in shares of PolyOne common stock
and vest in one-third increments upon attaining target prices of $8.00, $9.00 and $10.00 of
PolyOnes common stock.
A summary of SAR option activity under the 2005 EPIP as of March 31, 2006 and changes during the
quarter then ended, are presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Average |
|
|
Aggregate |
|
|
|
|
|
|
|
Average |
|
|
Remaining |
|
|
Intrinsic |
|
|
|
Shares (in |
|
|
Exercise |
|
|
Contractual |
|
|
Value |
|
Stock Appreciation Rights |
|
thousands) |
|
|
Price |
|
|
Term |
|
|
(in millions) |
|
Outstanding at January 1, 2006 |
|
|
1,528 |
|
|
$ |
7.40 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
1,029 |
|
|
|
6.96 |
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(258 |
) |
|
|
6.13 |
|
|
|
|
|
|
|
|
|
Forfeited or expired |
|
|
(80 |
) |
|
|
7.37 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at March 31, 2006 |
|
|
2,219 |
|
|
$ |
7.35 |
|
|
4.9 years |
|
$ |
4.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vested at March 31, 2006 |
|
|
1,209 |
|
|
$ |
7.37 |
|
|
5.0 years |
|
$ |
2.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at March 31, 2006 |
|
|
555 |
|
|
$ |
7.81 |
|
|
3.0 years |
|
$ |
1.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The weighted-average grant date fair value of SARs granted during the three months ended March 31,
2006 and 2005 was $2.70 and $4.18, respectively. The total intrinsic value of SARs that were
exercised during the three months ended March 31, 2006 and 2005 was $0.7 million and $0.2 million,
respectively.
As of March 31, 2006, there was $2.1 million of total unrecognized compensation cost related to
SARs, which is expected to be recognized over a weighted-average period of one year.
15
Stock Options
PolyOnes incentive stock plans provide for the award or grant of options to purchase PolyOne
common stock. Options granted generally become exercisable at the rate of 35% after one year, 70%
after two years and 100% after three years. The term of each option cannot extend beyond 10 years
from the date of grant. All options are granted at 100% or greater of market value (as defined) on
the date of the grant. PolyOne also has a stock plan for non-employee directors under which options
are granted.
A summary of option activity as of March 31, 2006 and changes during the quarter then ended, are
presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Average |
|
|
Aggregate |
|
|
|
|
|
|
|
Average |
|
|
Remaining |
|
|
Intrinsic |
|
|
|
Shares (in |
|
|
Exercise |
|
|
Contractual |
|
|
Value |
|
Options |
|
thousands) |
|
|
Price |
|
|
Term |
|
|
(in millions) |
|
Outstanding at January 1, 2006 |
|
|
9,115 |
|
|
$ |
11.55 |
|
|
|
|
|
|
|
|
|
Granted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercised |
|
|
(269 |
) |
|
|
7.19 |
|
|
|
|
|
|
|
|
|
Forfeited or expired |
|
|
(503 |
) |
|
|
12.02 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at March 31, 2006 |
|
|
8,343 |
|
|
$ |
11.65 |
|
|
3.44 years |
|
$ |
3.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vested at March 31, 2006 |
|
|
8,343 |
|
|
$ |
11.65 |
|
|
3.44 years |
|
$ |
3.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at March 31, 2006 |
|
|
8,090 |
|
|
$ |
11.83 |
|
|
3.38 years |
|
$ |
2.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The total intrinsic value of stock options that were exercised during the three months ended March
31, 2006 and 2005 was $0.4 million and $0.1 million, respectively.
Cash received during the first quarter 2006 and 2005 from the exercise of stock options was $2.0
million and $0.2 million, respectively.
Performance Shares
In January 2005, the Compensation and Governance Committee authorized the issuance of performance
shares to selected executives and other key employees. The performance shares vest only to the
extent that management goals for cash flow, return on invested capital, and the level of earnings
before interest, taxes, depreciation and amortization in relation to debt are achieved for the
period commencing January 1, 2005 and ending December 31, 2007. The fair value of each performance
share is equal to the grant date market price.
At December 31, 2005, there were 587,202 performance share awards outstanding with a
weighted-average fair value of $8.94 per share. During the first quarter of 2006, an additional
87,000 performance share awards were issued with a weighted-average fair value of $9.19 per share.
In the first quarter 2006, compensation cost of $0.4 million was recognized on these awards. As of
March 31, 2006, based on projected performance attainment for the remaining life of the awards, the
unrecognized compensation cost of these awards is approximately $1.5 million.
Restricted Stock Awards
On February 21, 2006, PolyOne issued 200,000 shares of restricted stock as part of the compensation
package of the new Chief Executive Officer. The value of the restricted shares was established by
the
16
market price on the date of the grant. Compensation expense is being recorded on a straight-line
basis over the three-year cliff restricted stock vesting period. As of March 31, 2006, all 200,000
shares remain unvested with a weighted-average grant date fair value of $8.84 and a
weighted-average remaining contractual term of 35 months. Compensation expense recorded in the
first quarter of 2006 was $0.1 million. Unrecognized compensation cost for restricted stock awards
at March 31, 2006 is approximately $1.7 million.
Note J Weighted-Average Shares Used to Compute Earnings Per Share
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Weighted-average shares basic: |
|
|
|
|
|
|
|
|
Weighted-average shares outstanding |
|
|
92.1 |
|
|
|
91.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares diluted: |
|
|
|
|
|
|
|
|
Weighted-average shares outstanding basic |
|
|
92.1 |
|
|
|
91.8 |
|
Plus dilutive impact of stock options and stock awards |
|
|
0.4 |
|
|
|
0.4 |
|
|
|
|
|
|
|
|
Weighted-average shares outstanding diluted |
|
|
92.5 |
|
|
|
92.2 |
|
|
|
|
|
|
|
|
Basic earnings (loss) per common share is computed as net income (loss) available to common
shareholders divided by weighted-average basic shares outstanding. Diluted earnings (loss) per
common share is computed as net income (loss) available to common shareholders divided by
weighted-average diluted shares outstanding.
Outstanding stock options with exercise prices greater than the average price of the common shares
are anti-dilutive and are not included in the computation of diluted earnings per share. The number
of anti-dilutive options and awards was 8.3 million at March 31, 2006 and 9.5 million at March 31,
2005.
Note K Employee Separation and Plant Phaseout
Since the formation of PolyOne in 2000, management has undertaken several restructuring initiatives
to improve profitability and, as a result, PolyOne has incurred employee separation and plant
phaseout costs. For further discussion of these initiatives, see Note F to the Consolidated
Financial Statements included in PolyOnes Annual Report on Form 10-K/A for the year ended December
31, 2005.
2006 Charges Operating income for the three months ended March 31, 2006 includes a $0.2 million
charge related to the closing of the Manchester, England color additives facility, which was
included in the International Color and Engineered Materials segment. Two additional individuals
were affected by the closing during the quarter and a total of 12 employees were terminated during
the period. The remaining 12 employees at March 31, 2006 are expected to be terminated during the
second quarter at a cost of approximately $0.2 million.
PolyOne completed the sale of its Yerrington engineered films facility and its Somerset color and
additives facility during the first quarter of 2006 for a net benefit of $0.3 million.
The net benefit of $0.1 million for the first quarter 2006 is included in cost of sales in the
Condensed Consolidated Statement of Operations for the three months ended March 31, 2006.
17
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Separation |
|
Plant Phaseout Costs |
|
|
|
|
Number of |
|
|
|
|
|
Cash |
|
Asset Write- |
|
|
(In millions, except employee numbers) |
|
Employees |
|
Costs |
|
Closure |
|
Downs |
|
Total |
|
|
|
Closure and exit of Manchester,
England Color Additives facility |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
22 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Continuing operations charge |
|
|
2 |
|
|
|
0.2 |
|
|
|
|
|
|
|
|
|
|
|
0.2 |
|
Utilized |
|
|
(12 |
) |
|
|
(0.2 |
) |
|
|
|
|
|
|
|
|
|
|
(0.2 |
) |
|
|
|
Balance at March 31, 2006 |
|
|
12 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Separation |
|
Plant Phaseout Costs |
|
|
|
|
Number of |
|
|
|
|
|
Cash |
|
Asset Write- |
|
|
(In millions, except employee numbers) |
|
Employees |
|
Costs |
|
Closure |
|
Downs |
|
Total |
|
|
|
Executive severance |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
|
|
|
$ |
2.5 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
2.5 |
|
|
|
|
Balance at March 31, 2006 |
|
|
|
|
|
$ |
2.5 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
2.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Separation |
|
Plant Phaseout Costs |
|
|
|
|
Number of |
|
|
|
|
|
Cash |
|
Asset Write- |
|
|
(In millions, except employee numbers) |
|
Employees |
|
Costs |
|
Closure |
|
Downs |
|
Total |
|
|
|
Sale of previously closed facilities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Continuing operations (benefit) |
|
|
|
|
|
|
|
|
|
|
(0.3 |
) |
|
|
|
|
|
|
(0.3 |
) |
Utilized |
|
|
|
|
|
|
|
|
|
|
0.3 |
|
|
|
|
|
|
|
0.3 |
|
|
|
|
Balance at March 31, 2006 |
|
|
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Separation |
|
Plant Phaseout Costs |
|
|
|
|
Number of |
|
|
|
|
|
Cash |
|
Asset Write- |
|
|
(In millions, except employee numbers) |
|
Employees |
|
Costs |
|
Closure |
|
Downs |
|
Total |
|
|
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2005 |
|
|
22 |
|
|
$ |
2.5 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
2.5 |
|
Continuing operations charge (benefit) |
|
|
2 |
|
|
|
0.2 |
|
|
|
(0.3 |
) |
|
|
|
|
|
|
(0.1 |
) |
Utilized |
|
|
(12 |
) |
|
|
(0.2 |
) |
|
|
0.3 |
|
|
|
|
|
|
|
0.1 |
|
|
|
|
Balance at March 31, 2006 |
|
|
12 |
|
|
$ |
2.5 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
2.5 |
|
|
|
|
Note L Employee Benefit Plans
Components of defined benefit pension plan costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Service cost |
|
$ |
0.3 |
|
|
$ |
0.2 |
|
Interest cost |
|
|
7.5 |
|
|
|
7.2 |
|
Expected return on plan assets |
|
|
(7.6 |
) |
|
|
(7.8 |
) |
Amortization of unrecognized losses,
transition obligation and prior service
cost |
|
|
3.7 |
|
|
|
3.4 |
|
|
|
|
|
|
|
|
|
|
$ |
3.9 |
|
|
$ |
3.0 |
|
|
|
|
|
|
|
|
18
There are no minimum funding requirements in 2006 for PolyOnes qualified defined pension plans.
Components of post-retirement health care plan benefit costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Service cost |
|
$ |
0.1 |
|
|
$ |
0.2 |
|
Interest cost |
|
|
1.4 |
|
|
|
1.5 |
|
Expected return on plan assets |
|
|
|
|
|
|
|
|
Amortization of unrecognized losses,
transition obligation and prior service
cost |
|
|
(0.9 |
) |
|
|
(0.7 |
) |
|
|
|
|
|
|
|
|
|
$ |
0.6 |
|
|
$ |
1.0 |
|
|
|
|
|
|
|
|
Note M Financing Arrangements
PolyOne is exposed to market risk from changes in interest rates on debt obligations and from
changes in foreign currency exchange rates. Information related to these risks and management of
exposure is included in Item 7A Qualitative and Quantitative Information about Market Risk in
PolyOnes Annual Report on Form 10-K/A for the year ended December 31, 2005. PolyOne periodically
enters into interest rate swap agreements that modify its exposure to interest risk by converting
fixed-rate obligations to floating rates. PolyOne maintained interest rate swap agreements on six
of its fixed-rate obligations in the aggregate amount of $100.0 million at March 31, 2006. These
exchange agreements are perfectly effective as defined by SFAS No. 133, Accounting for
Derivative Financial Instruments and Hedging Activities. At March 31, 2006, these agreements had a
net fair value obligation of negative $6.8 million. The weighted-average interest rate for these
agreements was 8.6%. There have been no material changes in the market risk faced by PolyOne from
December 31, 2005 to March 31, 2006.
Note N Sale of Accounts Receivable
Accounts receivable consist of the following:
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Trade accounts receivable |
|
$ |
158.3 |
|
|
$ |
139.6 |
|
Retained interest in securitized accounts receivable |
|
|
229.4 |
|
|
|
187.3 |
|
Allowance for doubtful accounts |
|
|
(6.8 |
) |
|
|
(6.4 |
) |
|
|
|
|
|
|
|
|
|
$ |
380.9 |
|
|
$ |
320.5 |
|
|
|
|
|
|
|
|
Under the terms of its receivables sale facility, PolyOne sells its accounts receivable to PolyOne
Funding Corporation (PFC), a wholly-owned, bankruptcy-remote subsidiary. At March 31, 2006,
accounts receivable totaling $229.4 million were sold by PolyOne to PFC. PFC in turn may sell an
undivided interest in these accounts receivable to certain investors and realizes proceeds of up to
$175 million. The maximum proceeds that PFC may receive under the facility is limited to 85% of the
eligible accounts receivable that are sold to PFC. At March 31, 2006, PFC had not sold any of its
undivided interests in accounts receivable compared with $7.9 million that PFC had sold at December
31, 2005. PolyOne retains an interest in the $229.4 million difference between the amount of trade
receivables sold by PolyOne to PFC and the undivided interests sold by PFC. As a result, this
retained interest is included in accounts receivable on the Condensed Consolidated Balance Sheet at
March 31, 2006.
19
The receivables sale facility also makes up to $40 million available for the issuance of standby
letters of credit as a sub-limit within the $175 million facility, of which $19.4 million was used
at March 31, 2006. Continued availability of the securitization program depends upon compliance
with covenants related primarily to operating performance as set forth in the related agreements.
As of March 31, 2006, PolyOne was in compliance with these covenants.
Note O Segment Information (restated)
Effective with the first quarter of 2006, PolyOne changed its operating and reportable segments.
The Producer Services operating segment was formed at the start of 2006 from portions of the North
American Color and Additives and the North American Engineered Materials operating segments. As a
result, the North American Color and Additives operating segment no longer meets, nor is expected
to meet in 2006, any of the quantitative thresholds that would require separate disclosure as a
reportable segment, and accordingly, North American Color and Additives is included in the All
Other segment. The new Producer Services operating segment also does not meet, nor is expected to
meet in 2006, any of the quantitative thresholds and, as a result, is also included in the All
Other segment. Segment information for prior periods has been revised to conform to the 2006
segment presentation.
PolyOne manages its business in nine operating segments from which there result five reportable
segments and an All Other segment. The five reportable segments are: Vinyl Compounds, Specialty
Resins, International Color and Engineered Materials, PolyOne Distribution, and Resin and
Intermediates. The All Other segment includes four operating segments, none of which meet the
quantitative thresholds for separate disclosure: North American Color and Additives, North American
Engineered Materials, Producer Services and Polymer Coating Systems. The accounting policies of
each segment are consistent with those described in Summary of Significant Accounting Policies in
Note D to the Consolidated Financial Statements included in PolyOnes Annual Report on Form 10-K/A
for the year ended December 31, 2005.
Segment assets are primarily customer receivables, inventories, net property, plant and equipment,
and goodwill. Intersegment sales are accounted for at prices that approximate those for similar
transactions with unaffiliated customers. Corporate and eliminations includes cash, sales of
accounts receivable, retained assets and liabilities of discontinued operations, and other
unallocated corporate assets and liabilities. Operating income is the primary measure that is
reported to the chief operating decision maker for purposes of making decisions about allocating
resources to the segment and assessing its performance. Operating income at the segment level does
not include: corporate general and administrative costs that are not allocated to segments;
intersegment sales and profit eliminations; charges related to specific strategic initiatives such
as the consolidation of operations; restructuring activities, including employee separation costs
resulting from personnel reduction programs, plant closure and phaseout costs; executive separation
agreements; share-based compensation costs; asset impairments; environmental remediation costs for
facilities no longer owned or closed in prior years; gains and losses on the divestiture of joint
ventures and equity investments; and certain other items that are not included in the measure of
segment profit or loss that is reported to and reviewed by the chief operating decision maker.
These costs are included in Corporate and eliminations.
20
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales to |
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation |
|
|
|
|
Three months ended |
|
External |
|
Intersegment |
|
|
|
|
|
Operating |
|
and |
|
Capital |
|
Total |
March 31, 2006 (in millions) |
|
Customers |
|
Sales |
|
Total Sales |
|
Income (Loss) |
|
Amortization |
|
Expenditures |
|
Assets |
|
|
|
Vinyl Compounds |
|
$ |
182.3 |
|
|
$ |
29.9 |
|
|
$ |
212.2 |
|
|
$ |
17.0 |
|
|
$ |
3.2 |
|
|
$ |
0.6 |
|
|
$ |
395.0 |
|
Specialty Resins |
|
|
30.2 |
|
|
|
5.4 |
|
|
|
35.6 |
|
|
|
3.1 |
|
|
|
1.3 |
|
|
|
0.1 |
|
|
|
69.4 |
|
International Color and
Engineered Materials |
|
|
128.4 |
|
|
|
|
|
|
|
128.4 |
|
|
|
6.2 |
|
|
|
3.4 |
|
|
|
2.2 |
|
|
|
352.8 |
|
PolyOne Distribution |
|
|
191.3 |
|
|
|
2.7 |
|
|
|
194.0 |
|
|
|
6.2 |
|
|
|
0.4 |
|
|
|
|
|
|
|
193.5 |
|
Resin & Intermediates |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
36.2 |
|
|
|
0.1 |
|
|
|
|
|
|
|
293.4 |
|
All Other |
|
|
142.4 |
|
|
|
7.1 |
|
|
|
149.5 |
|
|
|
0.6 |
|
|
|
4.5 |
|
|
|
1.3 |
|
|
|
367.3 |
|
Corporate and eliminations |
|
|
|
|
|
|
(45.1 |
) |
|
|
(45.1 |
) |
|
|
(1.4 |
) |
|
|
1.4 |
|
|
|
0.7 |
|
|
|
100.6 |
|
|
|
|
Total |
|
$ |
674.6 |
|
|
$ |
|
|
|
$ |
674.6 |
|
|
$ |
67.9 |
|
|
$ |
14.3 |
|
|
$ |
4.9 |
|
|
$ |
1,772.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales to |
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation |
|
|
|
|
Three months ended |
|
External |
|
Intersegment |
|
|
|
|
|
Operating |
|
and |
|
Capital |
|
Total |
March 31, 2005 (in millions) |
|
Customers |
|
Sales |
|
Total Sales |
|
Income (Loss) |
|
Amortization |
|
Expenditures |
|
Assets |
|
|
|
Vinyl Compounds |
|
$ |
155.7 |
|
|
$ |
30.1 |
|
|
$ |
185.8 |
|
|
$ |
8.7 |
|
|
$ |
3.2 |
|
|
$ |
1.0 |
|
|
$ |
413.7 |
|
Specialty Resins |
|
|
35.0 |
|
|
|
4.2 |
|
|
|
39.2 |
|
|
|
6.0 |
|
|
|
|
|
|
|
|
|
|
|
58.3 |
|
International Color and
Engineered Materials |
|
|
123.8 |
|
|
|
|
|
|
|
123.8 |
|
|
|
5.0 |
|
|
|
3.4 |
|
|
|
4.4 |
|
|
|
378.2 |
|
PolyOne Distribution |
|
|
165.4 |
|
|
|
2.1 |
|
|
|
167.5 |
|
|
|
5.4 |
|
|
|
0.3 |
|
|
|
0.2 |
|
|
|
189.1 |
|
Resin & Intermediates |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22.9 |
|
|
|
0.1 |
|
|
|
|
|
|
|
271.8 |
|
All Other |
|
|
131.9 |
|
|
|
8.0 |
|
|
|
139.9 |
|
|
|
0.2 |
|
|
|
4.7 |
|
|
|
1.6 |
|
|
|
391.0 |
|
Corporate and eliminations |
|
|
|
|
|
|
(44.4 |
) |
|
|
(44.4 |
) |
|
|
(3.5 |
) |
|
|
0.8 |
|
|
|
1.7 |
|
|
|
74.7 |
|
|
|
|
Total |
|
$ |
611.8 |
|
|
$ |
|
|
|
$ |
611.8 |
|
|
$ |
44.7 |
|
|
$ |
12.5 |
|
|
$ |
8.9 |
|
|
$ |
1,776.8 |
|
|
|
|
Note P Commitments and Contingencies
PolyOne has been notified by federal and state environmental agencies and by private parties that
it may be a potentially responsible party (PRP) in connection with the investigation and
remediation of several environmental waste disposal sites. While government agencies frequently
assert that PRPs are jointly and severally liable at these sites, in PolyOnes experience interim
and final allocations of liability costs are generally made based on the relative contribution of
waste. PolyOne believes that its potential continuing liability with respect to these sites will
not have a material adverse effect on its consolidated financial position, results of operations or
cash flows. In addition, PolyOne initiates corrective and preventive environmental projects of its
own to ensure safe and lawful activities at its operations. PolyOne believes that compliance with
current governmental regulations at all levels will not have a material adverse effect on its
financial condition. Based on estimates prepared by its environmental engineers and consultants,
PolyOne had accruals totaling $57.0 million at March 31, 2006 and $55.2 million at December 31,
2005 to cover probable future environmental expenditures relating to previously contaminated sites.
The accrual represents PolyOnes best estimate of the remaining probable remediation costs, based
upon information and technology that is currently available and PolyOnes view of the most likely
remedy. Depending upon the results of future testing, the ultimate remediation alternatives
undertaken, changes in regulations, new information, newly discovered conditions and other factors,
it is reasonably possible that PolyOne could incur additional costs in excess of the amount accrued
at March 31, 2006. However, such additional costs, if any, cannot be currently estimated. PolyOnes
estimate of the liability may be revised as new regulations or technologies are developed or
additional information is obtained. PolyOne incurred environmental expense of $2.8 million in the
first quarter of 2006, offset by insurance proceeds of $4.0 million during the same period. For the
first quarter of 2005, PolyOne recorded no expense related to environmental activities and received
no proceeds from insurance recoveries. Additional information related to environmental liabilities
is in Note O to the Consolidated Financial Statements included in PolyOnes Annual Report on Form
10-K/A for the year ended December 31, 2005.
21
Included in the first quarter of 2006 and 2005 was a net benefit of $8.8 million and $3.7 million,
respectively, from the combined effect of settlements of legal disputes and adjustments to
litigation reserves.
PolyOne guarantees $73.1 million of SunBelts outstanding senior secured notes in connection with
the construction of a chlor-alkali facility in Macintosh, Alabama. This debt matures in 2017.
22
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
Restatement of Historical Financial Statements
We re-evaluated our application of SFAS No. 131, Disclosure about Segments of an Enterprise and
Related Information, and revised our operating and reportable segments for 2005 and 2006 in
response to a comment received from the Staff of the SEC. Our historical presentation of segment
information that was included in our Form 10-Q for the three months ended March 31, 2006 as
originally filed consisted of three operating and reportable segments: Performance Plastics,
PolyOne Distribution, and Resins and Intermediates. Our restated presentation in 2006 reflects nine
operating and five reportable segments: Vinyl Compounds, Specialty Resins, International Color and
Engineered Materials, PolyOne Distribution, and Resin and Intermediates, as well as an All Other
segment. The All Other segment includes our North American Color and Additives, North American
Engineered Materials, Producer Services and Polymer Coating Systems operating segments, none of
which meets, nor is expected to meet in 2006, the quantitative thresholds that would require
separate disclosure as a reportable segment.
The revision of our operating segments as of December 31, 2003 resulted in a change in our
reporting units for purposes of goodwill impairment evaluations under SFAS No. 142, Goodwill and
Other Intangible Assets. Our evaluation of goodwill historically included the three reporting
units with goodwill: Plastic Colors and Compounds, Polymer Coating Systems and PolyOne
Distribution. As a result of the change in our segments, we had six reporting units that had a
goodwill balance at December 31, 2003. These six reporting units, each of which was an operating
segment, were Vinyl Compounds, North American Color and Additives, North American Engineered
Materials, International Color and Engineered Materials, Polymer Coating Systems and PolyOne
Distribution. At December 31, 2003, this testing resulted in the full impairment of the goodwill
associated with two reporting units: North American Color and Additives and North American
Engineered Materials. The pre-tax and after-tax amount of this impairment was $28.3 million.
We also performed goodwill impairment evaluations of the four reporting units with a goodwill
balance remaining as of July 1, 2004 and July 1, 2005. These evaluations were performed as of July
1 of each year because we had previously chosen July 1 as our annual goodwill impairment testing
date. These reporting units were Vinyl Compounds, International Color and Engineered Materials,
Polymer Coating Systems and PolyOne Distribution. These evaluations did not result in any goodwill
impairment.
See Notes B, E and O to the Consolidated Financial Statements for a summary of the change in our
reportable and operating segments, the effect of the restatement on our financial statements and
further discussion of the goodwill impairment evaluations and the resulting charges.
Overview
We are a leading global provider of specialized polymer materials, services and solutions with
operations in thermoplastic compounds, specialty vinyl resins, specialty polymer formulations,
color and additive systems, and thermoplastic resin distribution with equity investments in
manufacturers of PVC resin and its intermediates. Headquartered in Avon Lake, Ohio, we have
employees at manufacturing sites and warehouses in North America, Europe and Asia, and joint
ventures in North America and Colombia. We provide value to our customers through our ability to
link our knowledge of polymers and formulation technology with our manufacturing and supply chain
to provide an essential link between large chemical producers and designers, assemblers and
processors of plastics.
Discontinued Operations On February 15, 2006, we sold 82% of our Engineered Films business,
retaining an 18% ownership interest. The retained minority interest investment will be reported on
the
23
cost method of accounting. All historical financial information for the Engineered Films business,
for periods prior to the sale, has been accounted for as a discontinued operation.
The following table summarizes the results for businesses that were reported as discontinued
operations:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Sales |
|
$ |
9.6 |
|
|
$ |
30.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-tax income from operations |
|
$ |
0.2 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
Pre-tax loss on disposition of business |
|
|
(2.3 |
) |
|
|
(11.6 |
) |
|
|
|
|
|
|
|
|
|
Income tax expense (net of valuation allowance) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from discontinued operations |
|
$ |
(2.1 |
) |
|
$ |
(11.6 |
) |
|
|
|
|
|
|
|
In December 2005, we announced that the Specialty Resins divestment process was unlikely to result
in a sale of the business at acceptable terms. As a result, its financial results were reclassified
from discontinued operations to continuing operations for all historic periods presented.
Outlook We anticipate that overall positive business conditions for products within the Vinyl
Compounds, International Color and Engineered Materials, North American Color and Additives, North
American Engineered Materials, Producer Services and Polymer Coating Systems segments should result
in sales and shipments for the second quarter of 2006 to be at or near first quarter 2006 levels.
Underlying demand appears resilient, even though early second-quarter seasonal demand strengthening
is being overshadowed by processor inventory corrections in anticipation of lower product pricing.
Raw material costs should remain flat compared with the end of the first quarter, although the
recent upturn in energy costs could change this projection entering the third quarter. We
anticipate that, given the above factors, aggregate earnings for the segments described above for
the second quarter of 2006 should show marginal improvement, both sequentially and compared with
the second quarter of 2005.
We project that PolyOne Distribution segment sales and shipment levels for the second quarter of
2006 should approach first quarter 2006 levels and improve compared with the second quarter of
2005, when business conditions deteriorated throughout the quarter. Operating income should improve
over the second quarter 2005 level, but may not match the record first-quarter 2006 performance.
In the Resin and Intermediates segment, we anticipate that SunBelt and OxyVinyls should continue to
deliver strong earnings as seasonal demand improvements largely offset slightly lower product
spreads. Industry aggregate caustic soda and chlorine selling prices are projected to come off
first quarter levels. PVC resin product spreads are likely to moderate slightly reflecting the
combined impacts from changes in average second-quarter ethylene and natural gas costs and PVC
resin prices.
Results of Operations
Summary of Consolidated Results:
First quarter 2006 income from continuing operations improved by $23.9 million, or $0.26 per
diluted share, from the first quarter of 2005. Sales increased by 10% from the comparable period
last year from higher selling prices required to offset escalating raw material and energy costs.
Overall sales volume was flat with last year. Higher volume from International Color and Engineered
Materials, North American
24
Color and Additives, and PolyOne Distribution was offset by lower volume from Specialty Resins and
Polymer Coating Systems. Our customers end-market demand was mixed. Stronger domestic demand for
construction and packaging applications was offset by weaker demand for domestic automotive and
flooring applications. International shipment volume, however, increased due to stronger demand and
increased market penetration in Asia that was supported by our new manufacturing facility in China.
Improved earnings were primarily the result of margin expansion in the second half of last year as
we increased selling prices in a high raw material and energy cost escalation environment, combined
with strong earnings from our equity affiliate and minority interest investments.
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
|
|
2006 |
|
|
2005 |
|
(In millions) |
|
(restated) |
|
|
(restated) |
|
Sales: |
|
|
|
|
|
|
|
|
Vinyl Compounds |
|
$ |
212.2 |
|
|
$ |
185.8 |
|
Specialty Resins |
|
|
35.6 |
|
|
|
39.2 |
|
International Color and Engineered Materials |
|
|
128.4 |
|
|
|
123.8 |
|
PolyOne Distribution |
|
|
194.0 |
|
|
|
167.5 |
|
All Other |
|
|
149.5 |
|
|
|
139.9 |
|
Intersegment eliminations |
|
|
(45.1 |
) |
|
|
(44.4 |
) |
|
|
|
|
|
|
|
Total sales |
|
$ |
674.6 |
|
|
$ |
611.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss): |
|
|
|
|
|
|
|
|
Vinyl Compounds |
|
$ |
17.0 |
|
|
$ |
8.7 |
|
Specialty Resins |
|
|
3.1 |
|
|
|
6.0 |
|
International Color and Engineered Materials |
|
|
6.2 |
|
|
|
5.0 |
|
PolyOne Distribution |
|
|
6.2 |
|
|
|
5.4 |
|
Resin and Intermediates |
|
|
36.2 |
|
|
|
22.9 |
|
All Other |
|
|
(0.1 |
) |
|
|
|
|
Corporate and eliminations |
|
|
(0.7 |
) |
|
|
(3.3 |
) |
|
|
|
|
|
|
|
Operating income |
|
|
67.9 |
|
|
|
44.7 |
|
Interest expense, net |
|
|
(16.1 |
) |
|
|
(16.3 |
) |
Other expense, net |
|
|
(1.2 |
) |
|
|
(0.8 |
) |
|
|
|
|
|
|
|
Income before income taxes and discontinued operations |
|
|
50.6 |
|
|
|
27.6 |
|
Income tax expense |
|
|
(1.7 |
) |
|
|
(2.6 |
) |
|
|
|
|
|
|
|
Income from continuing operations |
|
|
48.9 |
|
|
|
25.0 |
|
Loss from discontinued operations, net of taxes |
|
|
(2.1 |
) |
|
|
(11.6 |
) |
|
|
|
|
|
|
|
Net income |
|
$ |
46.8 |
|
|
$ |
13.4 |
|
|
|
|
|
|
|
|
Period to period changes in sales and operating income are discussed in the Business Segment
Information section that follows. Segments are also discussed in Note O to the Condensed
Consolidated Financial Statements.
Selected Operating Costs:
Selected operating costs, expressed as a percentage of sales, are as follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
March 31, |
|
|
2006 |
|
2005 |
Cost of sales |
|
|
86.5 |
% |
|
|
87.2 |
% |
Selling and administrative |
|
|
7.0 |
% |
|
|
7.7 |
% |
25
Cost of Sales These costs, as a percentage of sales, declined in the first quarter of 2006
primarily from successful efforts to increase our selling prices during 2005 to pass on higher raw
material, distribution and energy costs.
Selling and Administrative Included in the first quarter of 2006 was an $8.8 million net benefit
from the combined effect of settlements of legal disputes and adjustments to litigation reserves
and a $1.2 million net benefit from environmental reserve adjustments and related insurance
settlements that reduced first quarter 2006 selling and administrative costs as a percentage of
sales by 1.5 percentage points. Included in the first quarter of 2005 was a $3.7 million benefit
from the combined effect of settlements of legal disputes and adjustments to litigation reserves
that reduced first quarter 2005 selling and administrative costs as a percentage of sales by 0.6
percentage points. The remaining change in selling and administrative costs as a percentage of
sales was primarily due to higher share-based compensation costs from adopting SFAS No. 123(R),
executive recruiting and hiring costs, higher employee incentive plan accruals that resulted from
higher earnings levels, and higher defined benefit pension plan costs, partially offset by lower
environmental remediation costs at previously-owned facilities.
Other Components of Income and Expense:
Following are discussions of significant components of income and expense that are presented below
the line Operating income in the Condensed Consolidated Statements of Income.
Interest expense Changes in interest expense for the first quarter of 2006 as compared to the
first quarter of 2005 were largely the result of lower average borrowings.
Other expense Other expense included finance costs associated with our receivables sale facility,
foreign currency gains and losses, retained post-retirement benefit costs from previously
discontinued operations and other miscellaneous items.
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Currency exchange gain (loss), net of
foreign exchange contracts |
|
$ |
(0.2 |
) |
|
$ |
0.6 |
|
Discount on sale of trade receivables |
|
|
(0.8 |
) |
|
|
(1.2 |
) |
Retained post-employment benefit cost
related to previously
discontinued business operations |
|
|
|
|
|
|
(0.3 |
) |
Other, net |
|
|
(0.2 |
) |
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
$ |
(1.2 |
) |
|
$ |
(0.8 |
) |
|
|
|
|
|
|
|
Income tax expense Income tax expense for the first quarter of 2006 and 2005 was recorded in the
amount of $1.7 million and $2.6 million, respectively. The effective tax rate for the first quarter
of 2006 and 2005 is lower that the federal statutory rate due to the utilization of previously
reserved net operating loss carryforwards. A tax provision of $0.8 million was recorded for federal
alternative minimum tax and various state income taxes for the first quarter of 2006. The balance
of the first quarter 2006 expense of $0.9 million was for foreign taxes. For the first quarter of
2005, a domestic tax provision was not applied against the income before income taxes as a result
of the reversal of the tax valuation allowance that was recorded in previous periods. In accordance
with SFAS 109, Accounting for Income Taxes, due to the uncertainty regarding full utilization of
our deferred income taxes, we intend to maintain our valuation allowance until sufficient positive
evidence exists to support realization of the remaining deferred tax assets. Income tax expense of
$2.6 million in the first quarter of 2005 represents foreign taxes. Foreign income tax expense
declined in the first quarter of 2006 from the same period last year due to changes in income among
countries that have different effective tax rates.
26
Loss from discontinued operations, net of income taxes The first quarter 2006 loss included a
pre-tax charge of $2.3 million to adjust the net assets of the Engineered Films business that was
sold in February 2006 to the net sales proceeds received and to recognize costs that we were not
allowed to recognize until the Engineered Films business was sold due to the contingent nature of
the costs, as required by generally accepted accounting principles. The first quarter 2005 loss
included a pre-tax charge of $10.9 million to adjust the net assets of the Engineered Films
business to the projected net sale proceeds to be received.
Segment Information (restated):
First Quarter 2006 Compared with First Quarter 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended March 31, |
(In millions) |
|
2006 |
|
2005 |
|
Change |
|
% Change |
|
|
|
Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vinyl Compounds |
|
$ |
212.2 |
|
|
$ |
185.8 |
|
|
$ |
26.4 |
|
|
|
14 |
% |
Specialty Resins |
|
|
35.6 |
|
|
|
39.2 |
|
|
|
(3.6 |
) |
|
|
(9 |
)% |
International Color and Engineered
Materials |
|
|
128.4 |
|
|
|
123.8 |
|
|
|
4.6 |
|
|
|
4 |
% |
PolyOne Distribution |
|
|
194.0 |
|
|
|
167.5 |
|
|
|
26.5 |
|
|
|
16 |
% |
All Other |
|
|
149.5 |
|
|
|
139.9 |
|
|
|
9.6 |
|
|
|
7 |
% |
Intersegment eliminations |
|
|
(45.1 |
) |
|
|
(44.4 |
) |
|
|
(0.7 |
) |
|
|
|
|
|
|
|
Total sales |
|
$ |
674.6 |
|
|
$ |
611.8 |
|
|
$ |
62.8 |
|
|
|
10 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vinyl Compounds |
|
$ |
17.0 |
|
|
$ |
8.7 |
|
|
$ |
8.3 |
|
|
|
95 |
% |
Specialty Resins |
|
|
3.1 |
|
|
|
6.0 |
|
|
|
(2.9 |
) |
|
|
(48 |
)% |
International Color and Engineered
Materials |
|
|
6.2 |
|
|
|
5.0 |
|
|
|
1.2 |
|
|
|
24 |
% |
PolyOne Distribution |
|
|
6.2 |
|
|
|
5.4 |
|
|
|
0.8 |
|
|
|
15 |
% |
Resin and Intermediates |
|
|
36.2 |
|
|
|
22.9 |
|
|
|
13.3 |
|
|
|
58 |
% |
All Other |
|
|
(0.1 |
) |
|
|
|
|
|
|
(0.1 |
) |
|
|
0 |
% |
Corporate and eliminations |
|
|
(0.7 |
) |
|
|
(3.3 |
) |
|
|
2.6 |
|
|
|
|
|
|
|
|
Operating income |
|
$ |
67.9 |
|
|
$ |
44.7 |
|
|
$ |
23.2 |
|
|
|
52 |
% |
|
|
|
Effective with the first quarter of 2006, we changed our operating and reportable segments. The
Producer Services operating segment was formed at the start of 2006 from portions of the North
American Color and Additives and the North American Engineered Materials operating segments. As a
result, North American Color and Additives no longer meets, nor is expected to meet in 2006, any of
the quantitative thresholds that would require separate disclosure as a reportable segment, and,
accordingly, North American Color and Additives is included in the All Other segment. The new
Producer Services operating segment also does not meet, nor is expected to meet in 2006, any of
these quantitative thresholds and, as a result, is also included in the All Other segment. Segment
information for prior periods has been reclassified to conform to the 2006 segment presentation.
Operating income is the primary measure that is reported to the chief operating decision maker for
purposes of making decisions about allocating resources to the segment and assessing its
performance. Operating income at the segment level does not include: corporate general and
administrative costs that are not allocated to segments; intersegment sales and profit
eliminations; charges related to specific strategic initiatives, such as the consolidation of
operations; restructuring activities, including employee separation costs resulting from personnel
reduction programs, plant closure and phaseout costs; executive separation agreements; share-based
compensation costs; asset impairments; environmental remediation
27
costs for facilities no longer owned or closed in prior years; gains and losses on the divestiture
of joint ventures and equity investments; and certain other items that are not included in the
measure of segment profit or loss that is reported to and reviewed by the chief operating decision
maker. These costs are included in Corporate and eliminations.
Vinyl Compounds volume was flat with last year. Sales were up 14% from last year due to higher
selling prices that were required to recover increases in raw material, distribution and energy
costs. Operating income was up $8.3 million, or 95%, from last year. The main drivers were selling
price increases in the fourth quarter of 2005 and lower raw material costs in 2006.
Specialty Resins volume was down 18% from last year due primarily to weak demand for automotive
and flooring applications, increased competition from imported resin and a temporary increase in
demand for our products in 2005 that resulted from a competitors decision to exit a portion of its
business. Sales declined 9% from last year as a result of the volume decline, partially offset by
selling price increases that helped to offset higher energy-related operating costs and vinyl
chloride monomer raw material costs. Operating income decreased $2.9 million, or 48%, from last
year from the volume decline combined with higher operating and raw material costs.
International Color and Engineered Materials volume was up 10% from last year. In Europe, we
realized the benefits from regaining market share lost in 2004 and 2005 and from general economic
improvement in key economies. In Asia, volume growth reflects new application developments and
further penetration into key markets, supported by our new manufacturing facility in south China.
Sales were up 4% from last year. The positive impact of higher volume on sales was partially offset
by lower average exchange rates. Lower average exchange rates in the first quarter of 2006
negatively impacted sales by $9.9 million, or 8% of sales, compared to the first quarter of 2005.
Operating income was up $1.2 million, or 24%, from last year due primarily to higher volume.
Differences in average exchange rates negatively impacted first quarter 2006 operating income by
$0.5 million as compared to 2005.
PolyOne Distributions first quarter 2006 volume was up 6% from last year due to higher demand in
most customer end-markets combined with gains in market share. The sales increase of 16% was driven
by higher volume combined with selling price increases that were passed through from our supplier
base. Operating income improved by $0.8 million, or 15%, as a result of higher volume.
Resin & Intermediates operating income was up $13.3 million from last year. OxyVinyls equity
earnings were up $9.5 million from last year, primarily the result of higher industry average PVC
resin and vinyl chloride monomer price spreads over raw material costs and improved chlor-alkali
profitability. SunBelts equity earnings were up $3.5 million from last year due to higher combined
selling prices for chlorine and caustic soda that were driven by strong demand.
The All Other segment includes the North American Color and Additives, North American Engineered
Materials, Producer Services and Polymer Coating Systems operating segments. Volume was down 1%
from last year while sales were up by 7%.
North American Color and Additives volume was up 9% from last year due to increased demand for
profile extrusion products for the construction market and general purpose products for the
packaging market. Sales were up 6% from last year. The impact of higher volume was partially offset
by a shift in product mix toward lower-priced commodity products.
North American Engineered Materials volume was flat with last year. Sales were up 15% from a shift
in sales mix toward higher-value specialized applications.
28
Producer Services volume was down 2% from last year due to slightly softer customer demand. Sales
improved by 10% from a shift in sales mix toward higher-priced products.
Polymer Coating Systems volume was down 6% from last year due to a decline in demand for
automotive powders caused by reduced production schedules and platform build-outs, and to a few
customers that brought a portion of their requirements in-house to more fully utilize their
internal capacity. Sales were up 2% from last year due higher selling prices that helped to recover
higher raw material costs.
Operating
income was consistent from last year within
our North American Color and Additives segment.
Corporate
and eliminations expense in 2006 was $2.6 million lower than last year. Significant
benefits (expenses) that are included in Corporate and eliminations are as follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
March 31, |
|
(In millions) |
|
2006 |
|
|
2005 |
|
Employee separation and plant phaseout |
|
$ |
0.1 |
|
|
$ |
(0.2 |
) |
Environmental remediation at inactive sites |
|
|
1.8 |
|
|
|
|
|
Settlement of legal issues and related reserves |
|
|
8.8 |
|
|
|
3.7 |
|
Unallocated corporate general and administrative costs |
|
|
(9.3 |
) |
|
|
(3.7 |
) |
Intersegment profit eliminations |
|
|
0.1 |
|
|
|
(2.4 |
) |
All other |
|
|
(2.2 |
) |
|
|
(0.7 |
) |
|
|
|
|
|
|
|
Total Corporate and eliminations |
|
$ |
(0.7 |
) |
|
$ |
(3.3 |
) |
|
|
|
|
|
|
|
Accounting Policies and Estimates
The preparation of financial statements in conformity with generally accepted accounting principles
requires us to make estimates and assumptions about future events that affect the amounts reported
in our financial statements and accompanying notes. We base our estimates on historical experience
and assumptions that we believe are reasonable under the related facts and circumstances. The
application of these critical accounting policies involves the exercise of judgment and use of
assumptions for future uncertainties. Accordingly, actual results could differ significantly from
these estimates. A description of these accounting policies and estimates is included in Item 7
Managements Discussion and Analysis of Financial Condition and Results of Operations in our
Annual Report on Form 10-K/A for the year ended December 31, 2005. For additional information
regarding our accounting policies, see Note D to the Consolidated Financial Statements in our
Annual Report on Form 10-K/A for the year ended December 31, 2005.
Share-Based Compensation Prior to January 1, 2006, as permitted under SFAS No. 123, we applied
APB No. 25 and related interpretations to account for our share-based compensation plans. Under APB
No. 25, compensation expense was recognized for stock option grants if the exercise price of the
grant was below the fair value of the underlying stock at the measurement date. On January 1, 2006,
we adopted SFAS No. 123(R), which requires compensation expense to be recognized based on the fair
value on the date of the grant. We are using the modified prospective transition method, which does
not require prior period financial statements to be restated. The impact on first quarter pre-tax
earnings from the adoption of SFAS No. 123(R) was a charge of $1.4 million. The impact on pre-tax
earnings in each of the remaining quarters of 2006 is expected to be a charge of approximately $0.9
million per quarter.
29
The option pricing model we used was a Monte Carlo simulation method that valued the SARs granted
during the first quarter of 2006. Under this method, the fair value of awards on the date of grant
is an estimate and is affected by our stock price, as well as assumptions regarding a number of
highly complex and subjective variables. Expected volatility was set at the average of the six-year
historical weekly volatility for our common stock and the implied volatility rates for exchange
traded options. The expected term of options granted was set equal to halfway between the vesting
and expiration dates for each grant. Dividends were omitted in this calculation because we do not
currently pay dividends. The risk-free rate of return for periods within the contractual life of
the option is based on U.S. Treasury rates in effect at the time of the grant. Forfeitures were
estimated at 3% per year and were based on our historical experience.
For more information on the adoption and impact of SFAS No. 123(R), see Note D and Note I to the
Condensed Consolidated Financial Statements.
Goodwill As of March 31, 2006, we had $287.0 million of goodwill that resulted from the
acquisition of businesses. SFAS No. 142, Goodwill and Other Intangible Assets, requires us to
perform impairment tests of our goodwill at least once a year, and more frequently if an event or
circumstance indicates that an impairment or decline in value may have occurred. To make this
impairment assessment, we compare the fair value of each of our reporting units with that reporting
units carrying value. If the fair value of the reporting unit exceeds its carrying value, goodwill
is considered not to be impaired. If the carrying value of a reporting unit exceeds its fair value,
an impairment loss is measured and recognized. We have selected July 1 as our annual impairment
testing date.
We determined that goodwill was not impaired when we performed our last annual assessment as of
July 1, 2005. As of March 31, 2006, no potential indicator of impairment exists, such as a
significant adverse change in legal factors or business climate, an adverse action or assessment by
a regulator, unanticipated competition, loss of key personnel or a more-likely-than-not expectation
that a reporting unit or a significant portion of a reporting unit will be sold or disposed. Based
upon this, we concluded that an interim assessment as of March 31, 2006 was not required.
Cash Flows
Detail about cash flows can be found in the Condensed Consolidated Statement of Cash Flows. The
following discussion focuses on the material components of cash flows from operating, investing and
financing activities from the end of the preceding fiscal year (December 31, 2005) to the date of
the most recent interim balance sheet (March 31, 2006).
Operating Activities In the first quarter of 2006, our operations used $10.8 million of cash.
Primary sources of cash were profitable business operations and an increase in accounts payable due
to higher purchasing levels to support higher sales levels at the end of the first quarter of 2006
compared to the prior year end. Primary uses of cash were: an increase in accounts receivable due
to higher sales levels at the end of the first quarter of 2006 compared to the prior year end,
which was partially offset by an improvement in accounts receivable days sales outstanding; an
increase in inventories due to higher production levels to support higher sales levels at the end
of the first quarter of 2006 compared to the prior year end, which was partially offset by improved
inventory turnover efficiency; and repayments of short-term borrowings under our receivables
facility.
In addition, income from our equity affiliates and minority interests exceeded the cash dividends
and distributions that we received by $34.5 million.
30
Working capital management
Our working capital management efforts focus on three components of working capital that we believe
are the most critical to maximizing cash provided by operating activities that we can manage on a
day-to-day basis. These components are accounts receivable, inventories and accounts payable. To
help us manage working capital, we use metrics that measure the number of days of sales in
receivables (DSO), days of sales in inventories (DSI) and days of sales in accounts payable (DSP).
This allows us to better understand the total dollar changes in these components of working capital
by separating the changes due to efficiency (days outstanding) and the underlying volume of
business (sales and production levels).
The following table presents our working capital metrics and the impact of changes in efficiency
and volume on accounts receivable, inventories and accounts payable:
|
|
|
|
|
|
|
|
|
|
|
March 31, |
|
|
December 31, |
|
|
|
2006 |
|
|
2005 |
|
Accounts receivable DSO |
|
|
49.5 |
|
|
|
51.1 |
|
Inventories DSI |
|
|
38.4 |
|
|
|
42.2 |
|
Accounts payable DSP |
|
|
(38.7 |
) |
|
|
(41.2 |
) |
|
|
|
|
|
|
|
Net days outstanding at end of the period |
|
|
49.2 |
|
|
|
52.1 |
|
|
|
|
|
|
|
|
Change in net days from prior period |
|
|
(2.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided (used) by: |
|
|
|
|
|
|
|
|
(In millions) |
|
|
|
|
|
|
|
|
Accounts receivable |
|
$ |
(47.3 |
) |
|
|
|
|
Inventories |
|
|
(7.9 |
) |
|
|
|
|
Accounts payable |
|
|
19.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(36.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Impact of change in net days outstanding |
|
$ |
17.9 |
|
|
|
|
|
Impact of change in sales and production levels |
|
|
(53.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(36.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Investing activities Cash provided by investing activities in the first quarter of 2006 was $14.6
million, primarily as the result of net proceeds of $17.3 million received from the sale of the
Engineered Films business and $2.4 million from the sale of other assets, partially offset by $4.9
million of capital expenditures to support manufacturing operations.
Financing activities Cash provided by financing activities in the first quarter of 2006 totaled
$1.7 million and was primarily the result of the $2.0 million of cash proceeds we received from the
exercise of stock options by employees.
Discontinued Operations Cash flows from discontinued operations are presented separately on a
single line in each section of the Consolidated Statement of Cash Flows. With the sale of the
Engineered Films business in February 2006, we no longer have any businesses that are accounted for
as discontinued operations.
Balance Sheets
The following discussion focuses on material changes in balance sheet line items from December 31,
2005 to March 31, 2006 that are not discussed in the preceding Cash Flows section.
31
Other current assets The decrease in other current assets was primarily due to the receipt of
legal settlement payments that had been accrued during the fourth quarter of 2005.
Accrued expenses The increase in accrued expenses was primarily due to an increase in accrued
interest expense caused by timing differences between the dates that the payment of interest is due
and the periods in which the expense is recognized.
Capital Resources and Liquidity
As of March 31, 2006, we had existing facilities to access available capital resources (receivables
sale facility, secured revolving credit facility, uncommitted short-term credit lines and senior
unsecured notes and debentures) totaling $810.6 million. As of March 31, 2006, we had used $645.6
million of these facilities, and $165.0 million was available to be drawn while remaining in
compliance with covenants. The following table summarizes our outstanding and available facilities
at March 31, 2006:
|
|
|
|
|
|
|
|
|
(In millions) |
|
Outstanding |
|
|
Available |
|
Long-term debt |
|
$ |
638.8 |
|
|
$ |
|
|
Revolving credit facility |
|
|
|
|
|
|
19.4 |
|
Receivables sale facility |
|
|
|
|
|
|
145.6 |
|
Short-term bank debt |
|
|
6.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
645.6 |
|
|
$ |
165.0 |
|
|
|
|
|
|
|
|
Long-term Debt At March 31, 2006, we had long-term debt of $638.8 million, with maturities
through 2015. Current maturities of long-term debt at March 31, 2006 were $0.7 million.
Revolving Credit Facility Our revolving credit facility has a three-year term expiring May 6,
2006 and provides for up to $30.0 million in borrowings. We had no drawings on this facility at
March 31, 2006, and we have reissued all letters of credit outstanding under this facility with
effective dates prior to the revolving credit facility expiration date under our existing
receivables sale facility. We intend to put a new revolving credit facility in place to provide
credit protection for certain banking activities, including subsidiary borrowings, interest rate
swaps, foreign currency forwards, credit card programs and bank overdrafts. To facilitate the
execution of a new facility, we requested and received a one-month extension to our revolving
credit agreement that changed the expiration date to June 6, 2006.
Receivables Sale Facility The receivables sale facility expires in July 2010. This facility
allows us to sell accounts receivable and obtain proceeds of up to $175.0 million. The maximum
proceeds that we may receive are limited to 85% of the eligible domestic accounts receivable sold.
This facility also makes up to $40.0 million available for issuing standby letters of credit, of
which $19.4 million was used at March 31, 2006. The facility requires us to maintain a minimum
fixed charge coverage ratio (defined as Adjusted EBITDA less capital expenditures, divided by
interest expense and scheduled debt repayments for the next four quarters) of at least 1 to 1 when
availability under the facility is $40 million or less. As of March 31, 2006, the fixed charge
coverage ratio was 2.2 to 1 and availability under the facility was $145.6 million.
Of the capital resource facilities available to us as of March 31, 2006, the portion of the
receivables sale facility that was actually sold provided security for the transfer of ownership of
these receivables. Each indenture governing our senior unsecured notes and debentures and our
guarantee of the SunBelt notes allows a specific level of secured debt, above which security must
be provided on each indenture and our guarantee of the SunBelt notes. The receivables sale facility
and our guarantee of the SunBelt notes are not considered debt under the covenants associated with
our senior unsecured notes and debentures. As of
32
March 31, 2006, we had not sold any accounts receivable and had guaranteed $73.1 million of
SunBelts debt.
We expect profitable operations in 2006 will enable us to maintain existing levels of available
capital resources and meet our cash requirements. Expected sources of cash in 2006 include net
income, ongoing working capital efficiency improvements, cash distributions from our equity
affiliates, proceeds from settling legal disputes and borrowings under existing loan agreements.
Expected uses of cash in 2006 include interest expense and discounts on the sale of accounts
receivable, cash taxes, spending for previously announced restructuring initiatives and capital
expenditures. Capital expenditures are currently estimated between $45 million and $50 million
primarily for equipment in support of current manufacturing operations. We may also repurchase or
repay additional long-term debt in 2006 as part of our overall strategy to reduce debt.
Based on current projections, we believe that we should be able to continue to manage and control
working capital, discretionary spending and capital expenditures and that cash provided by
operating activities, along with available borrowing capacity under the receivables sale facility,
should allow us to maintain adequate levels of available capital resources to fund our operations
and meet debt service and minimum pension funding requirements for both the short- and long-term.
CAUTIONARY NOTE ON FORWARD-LOOKING STATEMENTS
In this quarterly report on Form 10-Q, statements that are not reported financial results or other
historical information are forward-looking statements within the meaning of the Private
Securities Litigation Reform Act of 1995. Forward-looking statements give current expectations or
forecasts of future events and are not guarantees of future performance. They are based on
managements expectations that involve a number of business risks and uncertainties, any of which
could cause actual results to differ materially from those expressed in or implied by the
forward-looking statements. You can identify these statements by the fact that they do not relate
strictly to historic or current facts. They use words such as anticipate, estimate, expect,
project, intend, plan, believe and other words and terms of similar meaning in connection
with any discussion of future operating or financial performance. In particular, these include
statements relating to: future actions; prospective changes in raw material costs, product pricing
or product demand; future performance or results of current and anticipated market conditions and
market strategies; sales efforts; expenses; the outcome of contingencies such as legal proceedings;
and financial results. Factors that could cause actual results to differ materially include, but
are not limited to:
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the effect on foreign operations of currency fluctuations, tariffs, nationalization, exchange controls, limitations on
foreign investment in local businesses and other political, economic and regulatory risks; |
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changes in U.S., regional or world polymer consumption growth rates affecting PolyOnes markets; |
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changes in global industry capacity or in the rate at which anticipated changes in industry capacity come online in the
polyvinyl chloride (PVC), chlor-alkali, vinyl chloride monomer (VCM) or other industries in which PolyOne participates; |
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fluctuations in raw material prices, quality and supply and in energy prices and supply, in particular fluctuations
outside the normal range of industry cycles; |
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production outages or material costs associated with scheduled or unscheduled maintenance programs; |
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costs or difficulties and delays related to the operation of joint venture entities; |
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lack of day-to-day operating control, including procurement of raw materials, of equity or joint venture affiliates; |
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partial control over investment decisions and dividend distribution policy of the OxyVinyls partnership and other
minority equity holdings of PolyOne; |
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an inability to launch new products and/or services within PolyOnes various businesses; |
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the possibility of further goodwill impairment; |
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an inability to maintain any required licenses or permits; |
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an inability to comply with any environmental laws and regulations; |
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the cost of compliance with environmental laws and regulations, including any increased cost of complying with new or
revised laws and regulations; |
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unanticipated developments that could occur with respect to contingencies such as litigation and environmental matters,
including any developments that would require any increase in our costs and/or reserves for such contingencies; |
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an inability to achieve or delays in achieving or achievement of less than the anticipated financial benefit from
initiatives related to cost reductions and employee productivity goals; |
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a delay or inability to achieve targeted debt level reductions; |
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an inability to access the revolving credit facility and/or the receivables sale facility as a result of breaching
covenants due to not achieving anticipated earnings performance or for any other reason; |
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any poor performance of our pension plan assets and any obligation on our part to fund PolyOnes pension plan; |
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any delay and/or inability to bring the North American Color and Additives and the North American Engineered Materials
operating segments to profitability; |
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an inability to raise prices or sustain price increases for products; |
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an inability to maintain appropriate relations with unions and employees in certain locations in order to avoid
disruptions of business; and |
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other factors affecting our business beyond our control, including, without limitation, changes in the general economy,
changes in interest rates and changes in the rate of inflation. |
We cannot guarantee that any forward-looking statement will be realized, although we believe we
have been prudent in our plans and assumptions. Achievement of future results is subject to risks,
uncertainties and inaccurate assumptions. Should known or unknown risks or uncertainties
materialize, or should underlying assumptions prove inaccurate, actual results could vary
materially from those anticipated, estimated or projected. Investors should bear this in mind as
they consider forward-looking statements.
We undertake no obligation to publicly update forward-looking statements, whether as a result of
new information, future events or otherwise. You are advised, however, to consult any further
disclosures we make on related subjects in our reports on Forms 10-Q, 8-K and 10-K furnished to the
SEC. You should understand that it is not possible to predict or identify all risk factors.
Consequently, you should not consider any such list to be a complete set of all potential risks or
uncertainties.
Item 3. Quantitative and Qualitative Disclosures About Market Risk
PolyOne is exposed to market risk from changes in interest rates on debt obligations and from
changes in foreign currency exchange rates. Information related to these risks and our management
of the exposure is included in Item 7A Qualitative and Quantitative Information about Market Risk
in PolyOnes Annual Report on Form 10-K/A for the year ended December 31, 2005. PolyOne
periodically enters into interest rate swap agreements that convert fixed-rate obligations to
floating rates. PolyOne maintained interest rate swap agreements on six of its fixed-rate
obligations in the aggregate amount of $100.0 million at January 1, 2006. These exchange agreements
are perfectly effective as defined by SFAS No. 133, Accounting for Derivative Financial
Instruments and Hedging Activities. At March 31, 2006, the six agreements had a net fair value
obligation of a negative $6.8 million. The weighted-average interest rate
for these six agreements was 8.6%. There have been no material changes in the market risk faced by
the
34
Company from December 31, 2005 to March 31, 2006. We have updated the disclosure concerning our
financing arrangements, which is included in Note M to the Condensed Consolidated Financial
Statements included in this quarterly report.
Item 4. Controls and Procedures
Restatement
On October 23, 2006, in response to a comment raised by the Staff of the SEC concerning the
Companys segment disclosure, and to ensure that its financial reporting remains in full compliance
with United States Generally Accepted Accounting Principles, the Audit Committee of the Board of
Directors concluded that the Companys financial statements, including the segment information
included therein, (i) as of and for each of the years ended December 31, 2005, 2004 and 2003, (ii)
as of and for each of the three months ended March 31, 2006 and 2005, (iii) as of and for each of
the three and six months ended June 30, 2006 and 2005 and (iv) as of and for the three and nine
months ended September 30, 2005 would be amended and restated. The restatement revises the segment
disclosures included in these financial statements to reflect an increase in the number of
operating and reportable segments. The restatement also revises these financial statements to
reflect a noncash goodwill impairment charge in 2003 that resulted from revising the number of
reporting units for which the carrying value of goodwill must be evaluated for impairment.
Disclosure controls and procedures
In connection with the restatement, PolyOnes management, with the participation of the Chief
Executive Officer and the Chief Financial Officer, has re-evaluated the effectiveness of the design
and operation of PolyOnes disclosure controls and procedures (as defined in Rules 13a-15(e) and
15d-15(e) under the Securities Exchange Act of 1934) as of March 31, 2006 and, based on this
evaluation, has identified the following material weakness in internal control over financial
reporting:
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A failure to ensure the proper application of SFAS No. 131, Disclosures about Segment of
an Enterprise and Related Information, to determine operating and reportable segments and, as
a result, the determination of reporting units under SFAS No. 142, Goodwill and Other
Intangible Assets, that resulted in a restatement of the Companys previously issued
consolidated financial statements. |
A material weakness is a control deficiency, or combination of control deficiencies, that results
in more than a remote likelihood that a material misstatement of the annual or interim financial
statements will not be prevented or detected. Solely as a result of the material weakness in
internal control over financial reporting described above, PolyOnes Chief Executive Officer and
Chief Financial Officer have concluded that its disclosure controls and procedures were not
effective as of March 31, 2006.
Remediation of material weakness in internal control
The Companys management believes that the following corrective actions have remediated the
identified deficiency in the Companys internal control over financial reporting as of the date of
this Amendment. The remedial actions taken by the Company are as follows:
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Key personnel involved in the financial reporting process have
enhanced the controls by which the SFAS No. 131 authoritative
guidance is applied and monitored on a regular basis. These
enhancements include a quarterly review of management structure
and reports, quantitative thresholds and aggregation criteria. |
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The Companys Disclosure Committee will review the criteria to
determine appropriate segment reporting on a quarterly basis. |
PolyOnes management, with the participation of the Chief Executive Officer and the Chief Financial
Officer, has evaluated the effectiveness of the design and operation of PolyOnes disclosure
controls and procedures as currently in effect, including the remedial actions regarding the
deficiency in internal control over financial reporting described above. Based on this evaluation,
PolyOne Chief Executive Officer and Chief Financial Officer have concluded that, as of the date
of this Amendment, the Companys disclosure controls and procedures are effective.
Changes in internal control over financial reporting
There were no changes in PolyOnes internal control over financial reporting during the quarter
ended March 31, 2006 that have materially affected, or are reasonably likely to materially affect,
its internal control over financial reporting. In the fourth quarter of 2006, however, the Company
took the remedial actions described above.
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Part II Other Information
Item 1A. Risk Factors
There have been no material changes to the risk factors that are included in our Annual Report on
Form 10-K/A for the year ended December 31, 2005 that could affect our business, results of
operations or financial condition.
Item 6. Exhibits
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Exhibit No. |
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Under Reg. S-K |
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Form 10-Q |
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Item 601 |
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Exhibit No. |
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Description of Exhibit |
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(10)
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10.1 |
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Letter Agreement by and
between the Company and
Stephen D. Newlin
effective February 13,
2006, incorporated by
reference to the
corresponding exhibit
filed with the
Companys Form 8-K on
February 17, 2006, SEC
File No. 1-16091. |
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(10)
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10.2 |
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Stock Purchase
Agreement among
OSullivan Films
Holding Corporation,
OSullivan Management,
LLC and Matrix Films,
LLC, dated as of
February 15, 2006,
incorporated by
reference to the
corresponding exhibit
filed with the
Companys Form 10-K for
the year ended December
31, 2005, SEC File No.
1-16091. |
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(31)
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31.1 |
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Certification of
Stephen D. Newlin,
Chairman, President and
Chief Executive
Officer, pursuant to
SEC Rules 13a-14(a) and
15d-14(a), adopted
pursuant to Section 302
of the Sarbanes-Oxley
Act of 2002. |
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(31)
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31.2 |
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Certification of W.
David Wilson, Senior
Vice President and
Chief Financial
Officer, pursuant to
SEC Rules 13a-14(a) and
15d-14(a), adopted
pursuant to Section 302
of the Sarbanes-Oxley
Act of 2002. |
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(32)
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32.1 |
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Certification of
Stephen D. Newlin,
Chairman, President and
Chief Executive
Officer, pursuant to 18
U.S.C. Section 1350,
adopted pursuant to
Section 906 of the
Sarbanes-Oxley Act of
2002. |
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(32)
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32.2 |
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Certification of W.
David Wilson, Senior
Vice President and
Chief Financial
Officer, pursuant to 18
U.S.C. Section 1350,
adopted pursuant to
Section 906 of the
Sarbanes-Oxley Act of
2002. |
37
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned thereunto duly authorized.
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November 30, 2006 |
POLYONE CORPORATION
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/s/ W. David Wilson
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W. David Wilson |
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Senior Vice President and Chief Financial Officer
(Authorized Officer and Principal Financial Officer) |
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/s/ Michael J. Meier
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Michael J. Meier |
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Corporate Controller
(Authorized Officer and Principal Accounting Officer) |
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PolyOne Corporation
Index to Exhibits
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Exhibit |
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Description |
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10.1
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Letter Agreement by and between the Company and Stephen D. Newlin
effective February 13, 2006, incorporated by reference to the
corresponding exhibit filed with the Companys Form 8-K on
February 17, 2006, SEC File No. 1-16091. |
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10.2
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Stock Purchase Agreement among OSullivan Films Holding
Corporation, OSullivan Management, LLC and Matrix Films, LLC,
dated as of February 15, 2006, incorporated by reference to the
corresponding exhibit filed with the Companys Form 10-K for the
year ended December 31, 2005, SEC File No. 1-16091. |
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31.1
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Certification of Stephen D. Newlin, Chairman, President and Chief
Executive Officer, pursuant to SEC Rules 13a-14(a) and 15d-14(a),
adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
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31.2
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Certification of W. David Wilson, Senior Vice President and Chief
Financial Officer, pursuant to SEC Rules 13a-14(a) and 15d-14(a),
adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
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32.1
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Certification of Stephen D. Newlin, Chairman, President and Chief
Executive Officer, pursuant to 18 U.S.C. Section 1350, adopted
pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
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32.2
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Certification of W. David Wilson, Senior Vice President and Chief
Financial Officer, pursuant to 18 U.S.C. Section 1350, adopted
pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
39