As filed with the Securities and Exchange Commission on March 18, 2003
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 20-F
(Mark One)
o | REGISTRATION STATEMENT PURSUANT TO SECTION 12(b) OR (g) OF THE SECURITIES EXCHANGE ACT OF 1934 |
OR
ý | ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended December 31, 2002
OR
o | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number: 1-15909
BASF AKTIENGESELLSCHAFT
(Exact name of Registrant as specified in its charter)
BASF CORPORATION*
(Translation of Registrant's name into English)
Federal Republic of Germany (Jurisdiction of incorporation or organization) |
Carl Bosch Strasse 38 Ludwigshafen, GERMANY 67056 (Address of principal executive offices) |
Securities registered or to be registered pursuant to Section 12(b) of the Act:
Title of each class |
Name of each exchange on which registered |
|
---|---|---|
American Depositary Shares representing BASF ordinary shares of no par value |
New York Stock Exchange | |
BASF ordinary shares of no par value |
New York Stock Exchange** |
Securities registered or to be registered pursuant to Section 12(g) of the Act:
None
(Title of Class)
Securities for which there is a reporting obligation pursuant to Section 15(d) of the Act:
None
(Title of Class)
Indicate the number of outstanding shares of each of the issuer's classes of capital or common stock as of the close of the period covered by the Annual Report.
As of December 31, 2002, there were 570,316,410 BASF ordinary shares of no par value outstanding.
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý No o
Indicate by check mark which financial statement item the registrant has elected to follow. Item 17 o Item 18 ý
BASF Aktiengesellschaft is incorporated as a stock corporation organized under the laws of the Federal Republic of Germany. As used in this Annual Report, "BASF Aktiengesellschaft" refers solely to the ultimate parent company of the BASF Group. "BASF" refers to BASF Aktiengesellschaft and its consolidated subsidiaries.
The Consolidated Financial Statements of BASF are based on the accounting and valuation principles of the German Commercial Code (Handelsgesetzbuch), the accounting standards issued by the German Accounting Standards Board (GASB) and the German Stock Corporation Act (Aktiengesetz).
The accounting principles conform to U.S. generally accepted accounting principles (U.S. GAAP) to the extent permissible under the German Commercial Code. The reconciliation of remaining significant deviations to U.S. GAAP is described in Note 4 to the Consolidated Financial Statements included in Item 18.
The translation of euros into dollars has been made solely for the convenience of the reader at the noon buying rate of the Federal Reserve Bank of New York (the "Noon Buying Rate") on December 31, 2002, which was U.S. $1.0485 = €1.00. No representation is made that such amounts in euros could have been or could be converted into dollars at that or any other exchange rate on such date or any other dates.
Forward-Looking Information May Prove Inaccurate
This Annual Report contains certain forward-looking statements and information relating to BASF that are based on the current expectations, estimates and projections of its management and information currently available to BASF. These statements include, but are not limited to, statements about BASF's strategies, plans, objectives, expectations, intentions, expenditures, and assumptions and other statements contained in this Annual Report that are not historical facts. When used in this document, the words "anticipate," "believe," "estimate," "expect," "intend," "plan" and "project" and other similar expressions are generally intended to identify forward-looking statements.
These statements reflect the current views of BASF with respect to future events, are not guarantees of future performance and involve certain risks and uncertainties that are difficult to predict. In addition, certain forward-looking statements are based upon assumptions as to future events that may not prove to be accurate.
Many factors could cause the actual results, performance or achievements of BASF to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. These factors include, among others:
i
Many of these factors are macroeconomic in nature and are, therefore, beyond the control of BASF's management. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described herein as anticipated, believed, estimated, expected, intended, planned or projected. BASF does not intend, and does not assume any obligation, to update the forward-looking statements contained in this Annual Report.
ii
PART I
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Page |
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Item 1. | Identity of Directors, Senior Management and Advisers | 1 | ||
Item 2. | Offer Statistics and Expected Timetable | 1 | ||
Item 3. | Key Information | 3 | ||
Item 4. | Information on the Company | 11 | ||
History and Development of the Company | 11 | |||
Business Overview | 11 | |||
Organizational Structure | 74 | |||
Description of Property | 75 | |||
Item 5. | Operating and Financial Review and Prospects | 81 | ||
Overview | 81 | |||
Basis of Presentation | 81 | |||
Results of Operations | 83 | |||
Liquidity and Capital Resources | 107 | |||
Exchange Rate Exposure and Risk Management | 113 | |||
Research and Development | 114 | |||
Item 6. | Directors, Senior Management and Employees | 117 | ||
Item 7. | Major Shareholders and Related Party Transactions | 131 | ||
Item 8. | Financial Information | 133 | ||
Item 9. | The Offer and Listing | 137 | ||
Item 10. | Additional Information | 139 | ||
Item 11. | Quantitative and Qualitative Disclosures About Market Risk | 145 | ||
Item 12. | Description of Securities Other than Equity Securities | 158 | ||
PART II |
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Item 13. | Defaults, Dividend Arrearages and Delinquencies | 159 | ||
Item 14. | Material Modifications to the Rights of Security Holders and Use of Proceeds | 159 | ||
Item 15. | Controls and Procedures | 159 | ||
Item 16. | [Reserved] | 159 | ||
PART III |
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Item 17. | Financial Statements | 161 | ||
Item 18. | Financial Statements | 161 | ||
Item 19. | Exhibits | F-78 |
iii
Item 1. Identity of Directors, Senior Management and Advisers
Not applicable.
Item 2. Offer Statistics and Expected Timetable
Not applicable.
1
(This page has been left blank intentionally.)
Item 3. Key Information
The following selected financial data for each of the years in the five-year period ended December 31, 2002 are excerpted from the Consolidated Financial Statements of BASF, which have been audited by Deloitte & Touche GmbH, independent accountants during this period. These data are set forth in accordance with generally accepted accounting principles in Germany (German GAAP) and U.S. GAAP for all periods presented.
Since 1998, BASF's accounting and valuation methods conform to U.S. GAAP to the extent permissible under the German Commercial Code based on the accounting standards issued by the German Accounting Standards Board (GASB). See Notes 1 and 4 to the Consolidated Financial Statements in Item 18 for further information. In 2001, BASF changed its accounting for deferred income taxes and the method of depreciating certain fixed assets as described in Note 2 to the Consolidated Financial Statements. As a result, the selected financial data for 2001 are not directly comparable to that of prior years. The selected financial data presented below in accordance with U.S. GAAP for the years 2000, 2001 and 2002 have been derived from the Consolidated Financial Statements included in Item 18. The reconciliation of the differences between German GAAP and U.S. GAAP is described in Note 4 to the Consolidated Financial Statements.
The translation of euros into dollars for 2002 has been made solely for the convenience of the reader at the noon buying rate of the Federal Reserve Bank of New York (the "Noon Buying Rate") on December 31, 2002, which was U.S. $1.0485 = €1.00. No representation is made that such euro amounts could have been or could be converted into dollars at that or any other exchange rate on such date or any other dates.
3
|
2002 |
2002 |
2001 |
2000 |
1999 |
1998 |
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(euros in millions, except per share data and certain other data) |
|||||||||||||
Income Statement Data | ||||||||||||||
German GAAP | ||||||||||||||
Sales, net of petroleum and natural gas taxes(1) | $ | 33,778 | €32,216 | €32,500 | €35,946 | €29,473 | €27,643 | |||||||
Gross profit on sales | 10,904 | 10,400 | 10,312 | 12,691 | 11,081 | 10,368 | ||||||||
Income from operations | 2,769 | 2,641 | 1,217 | 3,070 | 2,009 | 2,624 | ||||||||
thereof special items | (252 | ) | (240 | ) | (1,076 | ) | (330 | ) | (941 | ) | 71 | |||
Income from ordinary activities | 2,769 | 2,641 | 609 | 2,827 | 2,606 | 2,771 | ||||||||
Extraordinary income before taxes | | | 6,121 | | | | ||||||||
Income before taxes and minority interests | 2,769 | 2,641 | 6,730 | 2,827 | 2,606 | 2,771 | ||||||||
Income before minority interests | 1,676 | 1,599 | 5,826 | 1,282 | 1,245 | 1,664 | ||||||||
Net income | 1,577 | 1,504 | 5,858 | 1,240 | 1,237 | 1,699 | ||||||||
Basic earnings per share | 2.73 | 2.60 | 9.72 | 2.02 | 2.00 | 2.73 | ||||||||
Balance Sheet Data | ||||||||||||||
German GAAP | ||||||||||||||
Fixed assets | 21,450 | 20,458 | 21,493 | 21,769 | 16,070 | 14,546 | ||||||||
Current assets including deferred taxes and prepaid expenses | 15,337 | 14,628 | 15,382 | 16,788 | 13,939 | 12,156 | ||||||||
Total assets | 36,787 | 35,086 | 36,875 | 38,557 | 30,009 | 26,702 | ||||||||
Stockholders' equity | 17,764 | 16,942 | 17,522 | 14,295 | 14,145 | 13,250 | ||||||||
thereof subscribed capital | 1,531 | 1,460 | 1,494 | 1,555 | 1,590 | 1,595 | ||||||||
Provisions and Liabilities | 19,024 | 18,144 | 19,353 | 24,262 | 15,864 | 13,452 | ||||||||
thereof long-term | 9,658 | 9,211 | 9,955 | 9,059 | 7,529 | 6,898 | ||||||||
Total stockholders' equity and liabilities | 36,787 | 35,086 | 36,875 | 38,557 | 30,009 | 26,702 | ||||||||
Capital Expenditures and Depreciation | ||||||||||||||
Additions to fixed assets | 3,449 | 3,289 | 4,053 | 8,637 | 3,800 | 4,131 | ||||||||
Depreciation and amortization of fixed assets | 2,622 | 2,501 | 2,945 | 2,921 | 2,681 | 2,280 | ||||||||
U.S. GAAP Reconciliation | ||||||||||||||
Net income | 1,800 | 1,717 | 5,692 | 1,454 | 1,325 | 1,771 | ||||||||
thereof from continuing operations | 1,800 | 1,717 | (238 | ) | 1,302 | 1,329 | 1,725 | |||||||
Basic earnings per share | 3.10 | 2.96 | 9.45 | 2.37 | 2.14 | 2.84 | ||||||||
Income from continuing operations per share | | | (0.39 | ) | 2.13 | 2.15 | 2.77 | |||||||
Diluted earnings per share | 3.10 | 2.96 | 9.45 | 2.35 | 2.12 | 2.79 | ||||||||
Stockholders' equity | 18,789 | 17,920 | 18,538 | 15,229 | 14,753 | 13,905 | ||||||||
Key Ratios | ||||||||||||||
Return on sales (%)(2) | 8.2 | 8.2 | 3.7 | 8.5 | 6.8 | 9.5 | ||||||||
Return on assets (%)(3) | 8.4 | 8.4 | 3.1 | 9.9 | 10.2 | 11.9 | ||||||||
Return on equity after taxes (%)(4) | 9.3 | 9.3 | (1.0 | ) | 9.0 | 9.1 | 13.2 |
Weighted Average of Shares Outstanding Used in Determining Earnings per Share:
|
2002 |
2001 |
2000 |
1999 |
1998 |
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---|---|---|---|---|---|---|---|---|---|---|
Basic earnings per share | 579,118,368 | 602,586,176 | 612,806,123 | 618,073,268 | 622,476,129 | |||||
Diluted earnings per share | 579,118,368 | 602,586,176 | 621,581,022 | 627,161,758 | 636,651,309 |
4
REPORTABLE OPERATING SEGMENT DATA
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2002 |
2002 |
2001 |
2000 |
1999 |
1998 |
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(euros in millions) |
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Chemicals | ||||||||||||||||
Sales | $ | 5,575 | €5,317 | €4,494 | €4,504 | €3,289 | €3,220 | |||||||||
Income from operations | 666 | 635 | 362 | 640 | 629 | 837 | ||||||||||
thereof special items | (43 | ) | (41 | ) | (63 | ) | (5 | ) | (37 | ) | | |||||
Assets | 5,239 | 4,997 | 4,847 | 4,232 | 3,386 | 2,853 | ||||||||||
Plastics & Fibers | ||||||||||||||||
Sales | 8,888 | 8,477 | 8,185 | 11,030 | 8,628 | 7,663 | ||||||||||
Income from operations | 610 | 582 | (2 | ) | 902 | 656 | 562 | |||||||||
thereof special items | (12 | ) | (11 | ) | (182 | ) | 101 | 2 | 19 | |||||||
Assets | 6,473 | 6,174 | 6,344 | 6,086 | 6,937 | 5,072 | ||||||||||
Performance Products | ||||||||||||||||
Sales | 8,403 | 8,014 | 8,154 | 8,418 | 7,553 | 7,292 | ||||||||||
Income from operations | 677 | 646 | 99 | 586 | 708 | 753 | ||||||||||
thereof special items | (7 | ) | (7 | ) | (298 | ) | (32 | ) | (74 | ) | 19 | |||||
Assets | 5,471 | 5,218 | 6,048 | 6,266 | 4,975 | 4,522 | ||||||||||
Agricultural Products and Nutrition(1), thereof | ||||||||||||||||
Agricultural Products | ||||||||||||||||
Sales | 3,097 | 2,954 | 3,478 | 2,428 | 1,745 | 1,750 | ||||||||||
Income from operations | 64 | 61 | 18 | (443 | ) | 195 | 203 | |||||||||
thereof special items | (40 | ) | (38 | ) | (182 | ) | (341 | ) | (3 | ) | | |||||
Assets | 5,339 | 5,092 | 6,377 | 6,607 | 1,949 | 1,730 | ||||||||||
Fine Chemicals | ||||||||||||||||
Sales | 2,066 | 1,970 | 1,984 | 1,739 | 1,636 | 1,474 | ||||||||||
Income from operations | (6 | ) | (6 | ) | (210 | ) | (5 | ) | (774 | ) | 117 | |||||
thereof special items | (130 | ) | (124 | ) | (283 | ) | (50 | ) | (829 | ) | 2 | |||||
Assets | 1.460 | 1,392 | 1,488 | 1,368 | 1,338 | 1,455 | ||||||||||
Pharmaceuticals discontinued operations | ||||||||||||||||
Sales | | | 364 | 2,526 | 2,197 | 1,850 | ||||||||||
Income from operations | | | 30 | 243 | (13 | ) | 59 | |||||||||
thereof special items | | | 29 | (62 | ) | (164 | ) | (4 | ) | |||||||
Assets | | | | 2,228 | 1,887 | 1,697 | ||||||||||
Oil & Gas | ||||||||||||||||
Sales | 4,403 | 4,199 | 4,516 | 3,957 | 3,051 | 2,685 | ||||||||||
Income from operations | 1,269 | 1,210 | 1,308 | 1,310 | 741 | 276 | ||||||||||
thereof special items | | | | 44 | 138 | | ||||||||||
Assets | 3,825 | 3,648 | 3,149 | 3,540 | 3,003 | 2,622 | ||||||||||
Others | ||||||||||||||||
Sales | 1,347 | 1,285 | 1,325 | 1,344 | 1,374 | 1,709 | ||||||||||
Income from operations | (511 | ) | (487 | ) | (388 | ) | (163 | ) | (133 | ) | (183 | ) | ||||
Assets | 8,980 | 8,565 | 8,622 | 8,230 | 6,534 | 6,751 | ||||||||||
BASF Group | ||||||||||||||||
Sales | 33,778 | 32,216 | 32,500 | 35,946 | 29,473 | 27,643 | ||||||||||
Income from operations | 2,769 | 2,641 | 1,217 | 3,070 | 2,009 | 2,624 | ||||||||||
thereof special items | (252 | ) | (240 | ) | (1,076 | ) | (330 | ) | (941 | ) | 71 | |||||
Assets | 36,787 | 35,086 | 36,875 | 38,557 | 30,009 | 26,702 |
Dividends
The Board of Executive Directors and the Supervisory Board of BASF Aktiengesellschaft propose dividends based on BASF Aktiengesellschaft's year-end unconsolidated financial statements. The proposal is then voted on at BASF's Annual Meeting, which is usually held at the end of April/beginning of May of the following year. Invitations to the Annual Meeting are issued four weeks in advance.
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Since all BASF Shares are in bearer form, dividends are either remitted to the custodian bank on behalf of the stockholder, generally within two days following the Annual Meeting, or, in the case of stockholders personally possessing certificates, available immediately following the Annual Meeting upon submission of the dividend coupon therefor at the offices of BASF Aktiengesellschaft in Ludwigshafen, Germany, or the offices of BASF Aktiengesellschaft's appointed paying agents. Record holders of BASF's American Depositary Receipts (ADRs) on the dividend record date will be entitled to receive payment in full of the declared dividend in respect of the year for which it is declared. Cash dividends payable to ADR holders will be paid to The Bank of New York, as depositary, in euros and, subject to certain exceptions, will be converted by the depositary into U.S. dollars. The amount of dividends received by holders of ADRs may be affected by fluctuations in exchange rates. See "Exchange Rate Information" for further information.
The following table lists the annual dividends payable per BASF Share in euros and the U.S. dollar equivalent for each of the years indicated. The table also discloses the dividend amount per BASF Share for 2002 proposed by the Supervisory Board and the Board of Executive Directors for approval at the Annual Meeting to be held on May 6, 2003. The table does not reflect the related tax credits available to eligible taxpayers. See "Item 10. Additional Information Taxation of Dividends" for further information.
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Dividend Paid for Each BASF Share |
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Year Ended December 31, |
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€ |
$ |
|||
2002 | 1.40 | 1.47 | ||
2001 | 1.30 | 1.16 | ||
2000 | 2.00 | (1) | 1.88 | |
1999 | 1.13 | 1.03 | ||
1998 | 1.12 | 1.19 |
The euro dividend amounts are translated solely for the convenience of the reader into U.S. dollars (rounded to the nearest cent) at the Noon Buying Rate on the dividend payment date. For the dividend proposed to be paid in 2003 for the year ended December 31, 2002, the euro amount is translated into U.S. dollars (rounded to the nearest cent) on the basis of the Noon Buying Rate for the conversion from U.S. dollars into euros at the Noon Buying Rate on December 31, 2002 of $1.0485 = €1.00.
Exchange Rate Information
On January 1, 2002 the euro became the sole legal tender for business transactions in Germany and the other eleven countries participating in the European Monetary Union.
Since January 4, 1999, BASF Shares have been quoted in euros on the Frankfurt Stock Exchange. Fluctuations in the exchange rate between the euro and the U.S. dollar will affect, among other things, the U.S. dollar amount received by holders of BASF's ADRs upon conversion by the Depositary of any cash dividends paid in euros on BASF Shares. It will also affect the U.S. dollar equivalent of the euro price of BASF Shares on the Frankfurt Stock Exchange, which will affect the market price of the ADRs on the New York Stock Exchange.
The table below sets forth, for the periods and dates indicated, the high, low, period-average and period-end Noon Buying Rates for euros expressed in U.S. dollars for one euro. No
6
representation is made that the euro or U.S. dollar amounts referred to herein could have been or could be converted into U.S. dollars or euros, as the case may be, at any particular rate.
|
U.S. dollar for one euro |
|||||||
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Year |
High |
Low |
Period Average(1) |
Period End |
||||
2002 | 1.0485 | 0.8594 | 0.9495 | 1.0485 | ||||
2001 | 0.9520 | 0.8370 | 0.8909 | 0.8901 | ||||
2000 | 1.0335 | 0.8270 | 0.9207 | 0.9388 | ||||
1999 | 1.1812 | 1.0016 | 1.0588 | 1.0071 | ||||
1998 | 1.2178 | 1.0548 | 1.1121 | 1.1733 |
The high and low exchange rates for the euro for each month during the previous six months is set forth below:
|
U.S. dollar for one euro |
|||
---|---|---|---|---|
Month |
||||
High |
Low |
|||
February, 2003 | 1.0875 | 1.0708 | ||
January, 2003 | 1.0861 | 1.0361 | ||
December, 2002 | 1.0485 | 0.9927 | ||
November, 2002 | 1.0139 | 0.9895 | ||
October, 2002 | 0.9881 | 0.9708 | ||
September, 2002 | 0.9959 | 0.9685 |
The Noon Buying Rate for the euro on March 3, 2003 was quoted by the Federal Reserve Bank of New York at 1.0835 U.S. dollars for one euro.
As of January 4, 1999, the commencement date of euro trading, the Noon Buying Rate for the euro was quoted at $1.1812 = €1.00.
Because a substantial portion of the BASF Group's revenues and expenses are denominated in currencies other than the euro, results of operations and cash flows may be materially affected by movements in the exchange rate between the euro and the respective currencies to which the Group is exposed. For a discussion of the effect exchange rate fluctuations have on the BASF Group's business and operations and also the hedging techniques used to manage the Group's exposure to such fluctuations, see "Item 5. Operating and Financial Review and Prospects Exchange Rate Exposure and Risk Management" and "Item 11. Quantitative and Qualitative Disclosures about Market Risk."
Risk Factors
BASF's business, financial condition or results of operations could suffer material adverse effects due to any of the following risks. While all the risks considered material are described below, these are not the only risks BASF faces. Additional risks not known by BASF or not presently considered material may also impair BASF's business operations.
Continuing weakness in the market for chemical products and in the global economy generally may adversely affect BASF's sales and earnings
Continued weak demand for chemical products in the United States, as well as ongoing economic weakness in Europe and Asia would have an adverse effect on both sales and earnings. Those areas that are subject to commoditization, such as BASF's basic inorganic chemicals, petrochemicals, intermediates and plastics operations, are particularly vulnerable, whereas BASF's
7
agricultural, nutrition, and cosmetics operations and natural gas trading are less likely to suffer. BASF is also regionally diversified, and therefore less likely to suffer from weakness in a specific region.
Changes in regulatory controls could reduce the profitability of BASF's current products and could delay BASF's introduction of new products
BASF must comply with a broad range of regulatory controls on the testing, manufacture and marketing of many of its products. BASF expects that regulatory controls worldwide, and especially in the European Union (E.U.), will become increasingly demanding. A proposed new E.U. chemicals policy could require a significant increase in safety testing for chemical products. These safety tests could be very cost intensive and time consuming and could lead to increased costs and reduced operating margins for BASF's chemical products.
In addition, a proposed E.U. directive on emissions trading, if implemented, could reduce BASF's growth opportunities, especially in Europe. The directive requires carbon dioxide emissions to be reduced by 21% in Germany and 7.5% in Belgium, in each case based on 1990 carbon dioxide emission levels. Compliance with this directive could require significant capital expenditures by BASF and could limit BASF's ability to pursue its growth strategy.
BASF is exposed to foreign currency and interest rate risks
BASF conducts a significant portion of its operations outside of Europe and therefore is exposed to risks associated with the fluctuations of foreign currencies. BASF is subject to interest rate risks in the ordinary course of its business.
Risk management is centralized at BASF Aktiengesellschaft and BASF Group companies designated for that purpose, and BASF hedges against financial risks through derivative instruments such as forward exchange contracts, currency options, interest rate and currency swaps and combined instruments. There can be no assurance, however, that BASF's hedging strategy will be effective and that foreign currency and interest rate fluctuations will not adversely affect BASF's results of operations. See "Item 11. Quantitative and Qualitative Disclosures About Market Risk" and Note 28 to the Consolidated Financial Statements for additional information about the nominal value and market value of BASF's financial instruments.
BASF is also subject to credit risks to the extent that counterparties to transactions may not be able to perform their contractual obligations. Although BASF aims to limit the risk of default by entering into transactions only with top-rated financial institutions and by adhering to fixed limits, defaults with respect to significant contracts may adversely affect BASF's operating results.
Significant variations in the cost and availability of raw materials, energy, precursors and intermediates may adversely affect BASF's operating results
BASF uses significant amounts of raw materials and energy in manufacturing a wide variety of products. Significant variations in the cost and availability of raw materials, energy, precursors and intermediates may adversely affect BASF's operating results. To control these price and supply risks, BASF purchases raw materials through negotiated long-term contracts, with prices that periodically float. Additionally required purchases on spot markets are made using optimized procedures. Supply contracts for the most strategically important raw materials are negotiated and concluded centrally for the BASF Group. For more information, see "Item 4. Information on the Company Supplies and Raw Materials."
BASF's individual business units constantly monitor changes in their relevant supply markets and take action to minimize their risks accordingly.
8
Cyclicality may adversely affect BASF's operating margins
The results of BASF's Chemicals, Plastics & Fibers and Performance Products segments are affected by cyclicality in various industries in which they operate, including the automotive, construction, electric and electronics as well as the textile industries. BASF's strategy to deal with these risks is to constantly expand its cyclically resilient businesses, such as agrochemicals, active ingredients for pharmaceuticals and nutrition, and trading and transmission of natural gas. In cyclical businesses, BASF seeks to maintain cost leadership.
The results of BASF's crop protection business are dependent on weather conditions and can be affected by local and regional economic circumstances
Sales volumes of BASF's crop protection products are subject to the agricultural sector's dependency on weather conditions. Adverse weather conditions in a particular growing region could materially adversely affect the results of operations of BASF's crop protection business. Demand for crop protection products is further influenced by the agricultural policies of governments and multinational organizations. In addition, BASF's crop protection products typically are sold pursuant to contracts with long payment terms. These extended payment periods make BASF's crop protection business susceptible to losses from receivables during local or regional economic crises and may adversely affect BASF's operating results.
Exploration risk may adversely affect the business of BASF's Oil & Gas segment
The future growth of the exploration and production unit of our Oil & Gas segment is to a large extent dependant on successful findings. The search for new oil and natural gas reserves involves certain geological risks that relate to the availability of hydrocarbon products and the quality thereof. The exploration and production industry is used to dealing with these risks diligently. We diversify our risks through a balanced exploration portfolio.
Failure to develop new products and production technologies may harm BASF's competitive position and operating results
BASF's operating results depend on the development of commercially viable new products and production technologies. BASF devotes substantial resources to research and development. Because of the lengthy development process, technological challenges and intense competition, there can be no assurance that any of the products BASF is currently developing, or may begin to develop in the future, will become market-ready and achieve substantial commercial success.
Negative developments in equity and bond markets may make extraordinary contributions to pension funds necessary
The fund assets required to cover future pension obligations are actuarially determined using assumptions concerning the expected return on plan assets. The plan assets comprise partially equity investments. Declining returns on equity and bond markets could trigger additional contributions to the pension plan to cover future pension obligations. The amortization of additional contributions, which are deferred as prepaid pension, increase future pension expenses.
BASF is dependent upon hiring and retaining highly qualified management and technical personnel
Competition for highly qualified management and technical personnel is intense in the industries in which BASF operates. BASF's future success depends in part on its continued ability to hire, integrate and retain highly-skilled employees.
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BASF is subject to the risks associated with the use of information technology
BASF is dependent upon technology for the distribution of information within the BASF Group and to customers and suppliers. This information technology is subject to risks associated with defects, errors, failures and computer viruses. To control potential risks relating to information technology, BASF uses the latest hardware and software and has integrated uniform information technology infrastructures, backup systems, replicated databases, virus and access protection, encoding systems and a high degree of internal networking. There can be no assurance, however, that BASF's information technology systems will not fail and cause material disruptions to BASF's business.
BASF is subject to security risks
Assessing security risks on a worldwide basis and determining their potential impact on BASF has become an extremely difficult undertaking since the terrorist attacks in the United States. BASF's corporate security is in close contact with local security offices through its group-wide network, and takes controlled precautionary steps with the help of constantly updated security measures and recommendations (travel restrictions, tighter access controls for production plants, up-dating of rescue and evacuation plans, emergency services, etc.) to protect the company and its employees.
Litigation could harm BASF's operating results and cash flows
For further information see "Item 8. Financial Information Legal Proceedings" and Note 26 to the Consolidated Financial Statements.
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Item 4. Information on the Company
HISTORY AND DEVELOPMENT OF THE COMPANY
BASF Aktiengesellschaft was incorporated as a stock corporation under the laws of the Federal Republic of Germany on January 30, 1952 under the name "Badische Anilin- und Soda-Fabrik AG." In 1973, the company changed its name to BASF Aktiengesellschaft. BASF Aktiengesellschaft's headquarters are located in Ludwigshafen, Germany; its registered office is located at Carl Bosch Strasse 38, 67056 Ludwigshafen, Federal Republic of Germany, telephone 011-49-621-60-0. The company's agent for U.S. federal securities law purposes is BASF Corporation, located at 3000 Continental Drive-North, Mount Olive, New Jersey 07828-1234, telephone (973) 426-2600.
Introduction
BASF is a transnational chemical company that aims to increase its corporate value through growth and innovation. BASF is comprised of the parent company, BASF Aktiengesellschaft of Ludwigshafen, Germany, and 154 consolidated subsidiaries. The company has customers in more than 160 countries and operates production sites in 39 countries.
For the year ended December 31, 2002, BASF reported sales of €32,216 million, income from operations of €2,641 million, and net income after taxes and minority interests of €1,504 million. Based on customer location, BASF's activities in Europe accounted for 54.9% of BASF's total sales in 2002; North America (which includes the United States, Mexico and Canada) accounted for 24.2% of sales; the Asia, Pacific Area, Africa region accounted for 15.7% of sales; and South America accounted for 5.2% of sales.
Business Segments
BASF has five separate business segments: Chemicals, Plastics & Fibers, Performance Products, Agricultural Products & Nutrition and Oil & Gas. These business segments encompass BASF's 12 operating divisions. For financial reporting purposes, the two operating divisions of BASF's Agricultural Products & Nutrition business segment are separate reportable operating segments: Agricultural Products and Fine Chemicals.
Chemicals
BASF produces a full range of chemicals in a highly integrated approach to manufacturing. BASF's chemical production starts with basic petrochemicals and inorganic chemicals substantially for captive use within the company and extends to specialty intermediates and related products sold to external customers. BASF sells its chemicals to a multitude of industries, particularly the chemical, construction, automotive and electronics industries. The segment comprises the Inorganics, Petrochemicals and Intermediates divisions.
Plastics & Fibers
BASF is one of the world's largest producers of plastics and is also a manufacturer of fiber products. The segment's products include styrenic plastics, engineering and high-performance plastics, thermoplastics, foams, nylon intermediates and polyurethanes. On January 14, 2003, BASF announced agreements with Honeywell International inc., Morris Township, New Jersey, to acquire their worldwide engineering plastics business, and sell to Honeywell, BASF's nylon fibers business. Regulatory approval is still pending. The segment comprises the Styrenics, Performance Polymers and Polyurethanes divisions.
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Performance Products
The Performance Products segment produces a number of BASF's high-value chemicals. Among the segment's products are surfactants, pigments, automotive and industrial coatings, dispersions and adhesive raw materials. BASF also is a leading producer of acrylic acid and its derivatives as well as polymers such as superabsorbents, which are used to manufacture sanitary care products. The segment consists of the Performance Chemicals, Coatings and Functional Polymers divisions.
Agricultural Products & Nutrition
The Agricultural Products & Nutrition segment consists of the Agricultural Products and Fine Chemicals divisions, which are separate reportable operating segments. The segment produces a variety of agricultural products, covering herbicides, fungicides and insecticides. BASF is also a leading supplier of fine chemicals, including vitamins; carotenoids; pharmaceutical active ingredients; polymers for pharmaceuticals, cosmetics and human nutrition; aroma chemicals; UV (ultraviolet) filters; amino acids; and feed enzymes. In addition the Agricultural Products & Nutrition Segment includes the BASF Plant Science activities. BASF Plant Science seeks to develop crops with improved properties, such as: greater agricultural efficiency, improved nutrition, and the use of plants as "green factories". The segment, which was formerly known as the Health & Nutrition segment, was renamed after BASF sold its pharmaceuticals business on March 2, 2001 to Abbott Laboratories Inc. of Abbott Park, Illinois.
Oil & Gas
BASF operates its Oil & Gas segment through BASF's subsidiary Wintershall AG and its corresponding subsidiaries and affiliates. The main activities of the Oil & Gas segment are the exploration and production of crude oil and natural gas and, together with Wintershall AG's partner Gazprom of Russia, the marketing, distribution and trading of natural gas in Central and Eastern Europe.
BASF's Financial Target
BASF aims to achieve a premium on the company's cost of capital.
Group Strategy
BASF's goal is to increase the company's corporate value through growth and innovation. As the world's largest chemical company based on sales of €32,216 million in 2002, BASF aims to actively capitalize on the opportunities that are emerging from the restructuring process currently affecting the global chemical industry. BASF's long-term strategy and activities are guided by the principles of Sustainable Development and by the company's stated values and principles.
BASF's strategy is based on the following principles:
Expanding profitable businesses:
In optimizing its portfolio, BASF seeks to expand highly profitable business activities and concentrate on its core competencies. To achieve this growth, BASF exploits the commercial benefits of its innovations, expands manufacturing capacities for specific products and actively manages its portfolio. BASF discontinues business activities which are unlikely to show long-term profitability and acquires innovative businesses with a high potential for growth. Between 1993 and 2002, BASF sold businesses which, at the time of their divestiture, generated sales valued at approximately €11 billion. During the same period, the company acquired businesses, which at the
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time of their acquisition, generated sales valued at approximately €9.5 billion. BASF also enters into strategic alliances with the aim of achieving profitable growth in our key businesses and value-adding chains.
Enhancing BASF's long-term competitiveness:
BASF believes that cost leadership is crucial to the company's long-term competitiveness. To achieve this, BASF uses the cost efficiencies offered by integrated large-scale plants and by the technological advances in its production processes. BASF relies on the technology platforms in its research and development units to develop and implement process and product innovations effectively.
BASF's goal is to operate the most competitive sites in the chemical industry. BASF believes that to continue to secure its long-term performance in the chemicals business, it must use the highly integrated nature of its major manufacturing sites (referred to by the company as Verbund sites a German word for integrated) as effectively and extensively as possible while consolidating the company's portfolio of production sites. Where appropriate, BASF capitalizes on the cost advantages of its Verbund structures by building new plants at existing Verbund sites or by building new Verbund sites such as those in Nanjing, China, and Kuantan, Malaysia.
At our Ludwigshafen site alone, BASF aims to reduce costs by €450 million as part of the Ludwigshafen Site Concept. To this end BASF has introduced a series of optimization measures for raw materials, energy consumption, processes and personnel at its most important Verbund site in Ludwigshafen, Germany. For customers who place a high value on being served locally, BASF can gain a competitive advantage by operating regional sites for manufacturing customized products.
BASF's marketing and sales competence and its access to competitively-priced raw materials, energy and precursors are also of strategic importance. Where necessary, BASF ensures access by using its technological and market strength to enter into partnerships and alliances with strong global or regional partners.
Creating value for BASF's customers:
BASF aims to be the preferred partner for its strategic customers. In response to growing pressures in its commodities business, BASF is turning to modern e-commerce solutions to contain costs. In its non-commodities businesses, the company aims to provide added value by expanding the scope of its customer services.
Through new sales strategies, BASF is optimally positioning itself to meet the needs of customers who require smaller volumes and less advice. Eight new trading centers have started sales activities for specialty chemicals targeted at such customers in Western Europe. In Europe, the handling of small lot sales of engineering plastics and styrenics has increasingly been transferred to external sales partners.
BASF believes that by working closely with innovative customers the company can exploit the potential of its research and development activities more effectively to develop the customized solutions customers want. The company believes this gives it an advantage over its competitors, thereby enhancing the company's earnings potential.
Investing in growth markets:
BASF focuses its resources on expanding selected businesses in specific regions. Building production capacities in growth markets is a crucial element of BASF's strategy, as it allows the company to supply regional markets locally. Local production also increases the company's
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flexibility in high growth markets and reduces the risks posed by temporary currency fluctuations and weak regional growth.
BASF estimates that by 2010 the chemical market in Asia excluding Japan will be approximately as large as the market for chemicals in Europe. Asia is therefore a key market for BASF. The company aims to establish itself quickly as one of the most important chemical manufacturers in this emerging market. In Europe and North America, BASF is concentrating its resources on growth markets in which the company believes it has competitive advantages over other chemical producers.
BASF aims to be among the top three suppliers in the markets it serves. The company already derives more than two-thirds of its sales from product groups in which it is one of the top three suppliers, and it aims to further increase this proportion.
Relying on the diverse skills of BASF's employees:
BASF considers its committed and skilled employees to be one of the company's particular strengths and also believes the company benefits from the national and cultural diversity of its staff. Furthermore, BASF considers teamwork to be an asset and believes it has an impact in particular on the effectiveness of the company's research and development activities.
The market-oriented organization introduced in 2001 is making an impact: It increases BASF's customer focus, strengthens market presence and fosters a spirit of entrepreneurship within the company.
Segment Overview
BASF's Chemicals segment is one of the largest chemical producers in the world based on sales. The Chemicals segment produces a wide range of products, from basic petrochemicals and inorganic chemicals to higher-value intermediates, allowing BASF to exploit fully the benefits of its Verbund approach to integration. Key information is provided in the following table:
|
2002 |
2001 |
2000 |
||||||
---|---|---|---|---|---|---|---|---|---|
|
(euros in millions) |
||||||||
Sales to third parties | € | 5,317 | € | 4,494 | € | 4,504 | |||
Percentage of total BASF sales | 17% | 14% | 13% | ||||||
Intersegmental transfers | € | 2,598 | € | 2,452 | € | 2,408 | |||
Income from operations | € | 635 | € | 362 | € | 640 | |||
Capital expenditures | € | 495 | € | 929 | € | 774 |
The Chemicals segment produces a wide variety of chemicals that are sold to a multitude of industries, including the chemical, construction, automotive, electrical, electronics, detergents, colorants, coatings, and health and nutrition industries.
The Chemicals segment exemplifies the benefits of BASF's Verbund approach to integration because its divisions both intensively consume and manufacture products along the company's core value-adding chains. Virtually all products that the segment sells to external customers are produced within this integrated network. Although most of the segment's sales are to external customers, 32.8% of the segment's total sales are intersegmental transfers to other BASF operations for the manufacture of higher-value products. The products manufactured for captive use include many basic and intermediate chemicals.
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The divisions comprising the Chemicals segment and their principal products are:
Division |
Major Products |
Primary Applications |
||
---|---|---|---|---|
Inorganics | Inorganic basic chemicals such as chlorine, sodium hydroxide, nitric acid and sulfuric acid, as well as sodium and ammonium salts | Used as starting materials for propylene oxide, polyvinyl chloride, superabsorbents, fertilizers and other high-value chemicals | ||
Glues and impregnating resins including their raw materials ammonia, urea, formaldehyde, methanol and melamine |
Wood-to-wood adhesives and bonding applications, decorative paper manufacturing |
|||
Inorganic specialties such as Catamold® products (for powder injection molding) and carbonyl iron powder |
Used for manufacturing tiny, intricate devices |
|||
Electronic grade chemicals |
Used for treating metal surfaces and for manufacturing semiconductors |
|||
Catalysts |
Used in chemical reactions to increase product yields |
|||
Petrochemicals |
Cracker products including propylene, ethylene, benzene and butadiene |
Starting materials primarily for captive use within BASF to manufacture plastics, plasticizers, solvents, dispersions and higher-value chemicals |
||
Industrial gases such as hydrogen, carbon monoxide and oxygen |
Starting materials primarily for captive use within BASF to manufacture higher-value chemicals |
|||
Alkylene oxides such as ethylene oxide, propylene oxide, as well as glycols |
Precursors for products such as polyester fibers, films and PET plastic bottles, anti-freeze, surfactants, dispersants and detergents |
|||
Solvents including oxo alcohols, acetates, glycol ethers and specialty solvents |
Solvents to process, apply, clean or separate materials mainly in the coatings, pharmaceuticals and cosmetics industries |
|||
Standard and specialty plasticizers as well as plasticizer raw materials |
Additives to soften plastics for use in the construction, cable and wire, coated fabrics and medical industries |
|||
Intermediates |
Amines such as alkylamines and their derivatives, ethanolamines and specialty amines |
Precursors or components for detergents and cleaning products, process chemicals and agricultural products |
||
Diols and polyalcohols including butanediol and its derivatives like PolyTHF® and N-methylpyrrolidone, hexanediol, Neol® |
Chemical building blocks for plastics, polyurethanes, fibers, paints and coatings |
|||
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Acids such as formic and propionic acid and specialty intermediates such as phosgene derivatives, chiral intermediates, glyoxal and its derivatives |
Preservatives for the feed and food industries, precursors for textile and leather applications, specialties for paper manufacturing, polymers, textiles, leather products, pharmaceuticals as well as agricultural products |
Segment Strategy
The Chemicals Segment represents the foundation for BASF's "Verbund" approach to integration of chemical production. It focuses on the supply of cost efficient standard chemicals for internal demand and on offering a broad range of intermediate and higher-value products for external customers. The competitiveness of the Chemicals segment mainly depends upon cost leadership, achieved through economies of scale, leading technology and efficient production processes. The high and steady internal demand for the basic chemical building blocks produced in the Chemicals segment ensures a high capacity utilization of BASF's world scale plants, e.g. steam crackers, ammonia plants, etc. BASF's capital expenditures and research and development efforts are focused on building world-scale plants, as well as on developing new technologies, improved processes and new products.
The Chemicals segment's global strategy is to maintain its leading market position in Europe, improve its cost structure in North America, and expand its operations in Asia. In Europe, BASF optimized its plastizicer's business in 2002. After shutting down unprofitable plants in Tarragona, Spain, the production is now consolidated in world scale plants in Ludwigshafen, Germany, and Feluy, Belgium. Acquired from the SISAS Group in mid-2001, the production facilities at the Feluy site furthermore strengthen the Chemical segment's activities in butanediol and its derivatives. In 2002, BASF acquired a share in the Aethylen Rohrleitungs Gesellschaft mbH & Co. KG (ARG). The ARG forms the integral part of the Northwest European ethylene pipeline grid. The improved integration of BASF's cracker activities at the Verbund sites Antwerp, Belgium and Ludwigshafen, Germany offers the opportunity to further optimize operations across Europe.
In North America, the Chemicals segment improved its production structure with the completion of the world's largest naphtha steam cracker in Port Arthur, Texas, at the end of 2001. Operated in conjunction with its 40% partner, TotalFinaElf S.A, this new steam cracker supplies propylene, ethylene and other products to BASF's Verbund sites in Geismar, Louisiana, and Freeport, Texas. In the US, two out of three ethylene oxide plants and a glycol plant were shut down in 2002 due to missing economies of scale. BASF is now focusing on adding more value to its surfactants core business.
In Asia, BASF has a number of major projects underway. These include the expansion of the Verbund site in Kuantan, Malaysia. BASF began manufacturing at the site in mid-2000, and in April 2001 an oxo alcohol and syngas complex went on stream. BASF is also constructing a new Verbund site in Nanjing, China. The construction work is well under progress and proceeding according to schedule. BASF expects plants at the Nanjing site to begin operations in 2005.
In 2002, the Chemicals segment invested approximately €98 million in research and development. Research activities are focused on improving value-adding production chains that serve the segment and on developing higher-value products. BASF is developing new products and production processes, in particular for organic and inorganic intermediates and industrial chemicals.
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The main capital expenditure projects of the Chemicals segment currently include:
Location |
Project |
Projected Annual Capacity at Completion of Project (metric tons) |
Projected Start-Up of Operations |
|||
---|---|---|---|---|---|---|
Caojing, China | Tetrahydrofuran/ Polytetrahydrofuran |
80,000/60,000 | 2004 | |||
Nanjing, China |
Integrated production site Major products include: |
(1) |
2005 |
|||
ethylene | 600,000 | |||||
ethylene glycol | 300,000 | |||||
aromatics | 300,000 | |||||
oxo alcohols | 250,000 | |||||
Kuantan, Malaysia |
Butanediol |
100,000 |
(2) |
2003 |
||
Port Arthur, Texas |
Butadiene |
410,000 |
(3) |
2004 |
||
Ludwigshafen, Germany |
Formaldehyde |
480,000 |
2003 |
Inorganics
Overview
BASF's Inorganics division sells approximately 400 products of which approximately 55% are allocated for captive use. This allows BASF's other divisions to benefit from reduced energy, transportation and infrastructure costs and from improved efficiencies in purchasing and logistics. These internal transfers, which are based on market prices, include large amounts of chlorine, sodium hydroxide, ammonia, formaldehyde, methanol and nitric acid as startup materials to create higher-value products. This captive use within BASF provides steady demand that helps maintain good capacity utilization rates at the division's production plants. The remaining amount is sold to external customers worldwide from a broad range of industries.
The principal raw materials used in the Inorganics division are natural gas, sulfur and salt. The division purchases approximately 30% of its raw materials from other BASF operations. Natural gas, the main raw material, is acquired through BASF's joint venture WINGAS GmbH. All other principal raw materials are purchased from external sources. BASF does not rely on any dominant supplier for the raw materials of its Inorganics division.
The most important production site for the Inorganics division is BASF's Verbund site in Ludwigshafen, Germany, where the division produces its entire range of products. The division also produces basic inorganic chemicals such as ammonia, chlorine, sodium hydroxide, formaldehyde, nitric acid and sulfuric acid at the company's Verbund site in Antwerp, Belgium.
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Offering customers inorganic specialties and innovative products, especially in the areas of electronic grade chemicals, catalysts and powder injection molding is also important for BASF to maintain a competitive edge and thus contributes to BASF's profitability. BASF aims to expand its business in inorganic specialties and catalysts for which the company can obtain higher margins.
The Inorganics division's sales to third parties were €695 million in 2002.
Products
The Inorganics division consists of four major product lines:
Inorganic Specialties and Electronic Grade Chemicals
BASF offers a wide range of inorganic specialties which includes carbonyl iron powder, hydroxylamine free base, hydroxylammonium sulfate, boron trifluoride and BASF's innovative Catamold® line of products for powder injection molding of metal and ceramic components. The Catamold® line is especially suited for manufacturing tiny, intricate devices such as watch casings and orthodontic appliances. BASF sells these products globally to manufacturers in the automotive, construction and medical sectors, among other industries. BASF also produces some inorganic specialties in electronic grade, such as hydroxylamine free base, for use in manufacturing semiconductors, light-emitting diodes, flat screens and plasma screens. The strategic goal for inorganic specialties is the extension of our product portfolio, which shall be achieved by internal growth and targeted acquisitions.
Inorganic Chemicals
BASF produces inorganic chemicals through value-adding chains of production based on nitrogen, sulfur and sodium chloride. Products range from basic chemicals such as chlorine, sodium hydroxide, nitric acid and sulfuric acid to inorganic salts such as sodium and potassium alcoholates as well as ammonium salts. More than half of these products are for captive use within BASF's Verbund. The remaining products are sold primarily to other chemical companies. The strategic goal is to guarantee cost-effective supply of the BASF group with basic inorganic chemicals.
Glues and Impregnating Resins
BASF offers a wide variety of tailor-made, wood-to-wood adhesives. These adhesives are used to bind together the particles, fibers and strands found in all types of particleboards, and are also used for surface bonding of wooden components. In addition, BASF produces impregnating resins, which are used to manufacture decorative paper and laminated flooring. BASF is also a producer of glues and impregnating resin raw materials such as ammonia, formaldehyde, methanol, urea and melamine. Europe is the primary market for this group of products. The strategic goal for the product line is profitable growth by new products developed in cooperation with selected customers and through an increased global presence with high margin specialties particularly in Asia.
Catalysts
Catalysts are substances that are frequently added to chemical processes to facilitate the target reaction. Developing and manufacturing catalysts plays an important role in BASF's strategy to protect and expand its technological leadership because catalysts often help increase product yields. BASF's catalysts are used in internal processes and are also sold to customers around the world. The strategic goal for our catalyst business is above-average growth compared to the chemical industry, with high margin products.
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The production capacities as of December 31, 2002 for the Inorganics division's major products are as follows:
Product |
Annual Production Capacity (metric tons) |
Primary Applications |
||||
---|---|---|---|---|---|---|
Ammonia | 1,255,000 | |
Fertilizers Glues and impregnating resins Dyestuffs Animal nutrition Fiber products |
|||
Chlorine | 360,000 | |
Plastics Solvents Inorganic salts |
|||
Formaldehyde condensation products | 750,000 | | Glues and impregnating resins | |||
Formaldehyde | 510,000 | |
Glues and impregnating resins Solvents |
|||
Hydroxylamine free base 50% aqueous solution | 7,000 | | Semiconductors and treatment of metal surfaces | |||
Methanol | 450,000 | |
Glues and impregnating resins Chemical intermediates Solvents Vitamins |
|||
Melamine | 65,000 | | Glues and impregnating resins | |||
Sulfuric acid and oleum | 720,000 | | Fiber products | |||
Sulfur dioxide | 150,000 | | Bleaching and reducing agents | |||
Sodium hydroxide | 360,000 | | Chemicals | |||
Urea | 545,000 | |
Fertilizers Glues and impregnating resins |
Markets and Distribution
In 2002, Europe accounted for 77% of the Inorganics division's sales to external customers; North America for 9%; South America for 3%; and the Asia, Pacific Area, Africa region for 11%.
The Inorganics division competes on the basis of strong customer relationships, comprehensive product service and price. In the market for specialty products, the division also competes based on its ability to offer innovative products, such as catalysts. The Inorganics division sells its products primarily through BASF's own sales force.
The Inorganics division's main competitors include ATOFINA S.A. of France, Norsk Hydro of Norway and Gentek Inc. of the United States.
Petrochemicals
Overview
The Petrochemicals division sells more than 200 different products and represents the first step in BASF's Verbund approach to integration for the company's petrochemical-based, high-value
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products. The principal raw materials used in this division are naphtha and natural gas. The Petrochemicals division purchases approximately 10% of its raw materials from other BASF operations, the majority of which is natural gas acquired from WINGAS GmbH. All other principal raw materials are bought from external sources. BASF does not rely on any dominant supplier for the raw materials of the Petrochemicals division.
The Petrochemicals division's principal products include the basic building blocks of petrochemicals, which are produced primarily in steam crackers. In a steam cracker, steam is used to crack naphtha mainly into ethylene and propylene. Other materials produced in this process include aromatics such as benzene, and C4 cuts (a mixture of C4 hydrocarbons) a source of butadiene, isobutene and n-butenes. BASF also produces acetylene a chemical based on natural gas and provides industrial gases for consumption at BASF's Verbund sites in Ludwigshafen, Germany, and Antwerp, Belgium.
The division's products, which are used internally in BASF's value-adding chains of production, include large amounts of ethylene, propylene, butadiene, benzene, acetylene, oxo alcohols, phthalic anhydride, ethylene oxide, ethylene glycols, propylene oxide, propylene glycol and industrial gases. This captive use within BASF provides steady demand that helps maintain good capacity utilization rates at the division's production plants.
In Europe, BASF operates steam crackers in Ludwigshafen, Germany, and Antwerp, Belgium. Although the steam crackers mainly supply products for captive use within the company, BASF maintains positions in the merchant markets for ethylene to ensure high capacity utilization. Since end of 2001, BASF and its 40% partner TotalFinaElf S.A. have run a steam cracker at TotalFinaElf's refinery located in Port Arthur, Texas, with an annual production capacity of 920,000 metric tons of ethlylene and 550,000 metric tons of propylene. It supplies olefins and aromatics to BASF's Verbund sites in Geismar, Louisiana, and Freeport, Texas. In Tarragona, Spain, BASF and its partner Sonatrach have built a propandehydrogenation plant (PDH). The plant has started operations in the first quarter of 2003 and will supply BASELL with 350,000 metric tons of propylene.
In Asia, the Petrochemicals division is expanding its operations. An oxo alcohol complex has been on stream at our Verbund site in Kuantan, Malaysia since 2001. In Nanjing, China, a steam cracker and several downstream production facilities are expected to start operations in 2005.
The Petrochemicals division's sales to third parties were €2,902 million in 2002.
Products
The following are the Petrochemicals division's main product lines:
Cracker Products
BASF produces the entire range of cracker products from ethylene and propylene to benzene and C4 cuts. Of these, propylene is the most important starting product for BASF's value-adding chains of production in petrochemicals. Benzene is used captively both in Ludwigshafen and Antwerp, while the residues from benzene extraction are sold as gasoline components. Butadiene is used captively to produce dispersions and ABS (acrylonitrile-butadiene-styrene) and is also sold in the merchant market. Isobutene (a C4 hydrocarbon) serves as the starting material for the polyisobutene value-adding chain of gasoline additives as well as the basic building block in vitamin synthesis. In Europe, all n-butenes are used in the synthesis of plasticizers and detergent alcohols. Higher olefins are marketed to the adhesives industry.
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Industrial Gases
These products include industrial gases such as hydrogen, carbon monoxide and oxygen and are largely for captive use within BASF to manufacture higher-value chemicals.
Alkylene Oxides and Glycols
Ethylene oxide derived from ethylene is used mainly to produce surfactants, ethanolamines, glycols and glycol ethers. BASF is one of Europe's largest producers of ethylene glycol, a product used in antifreeze in the automotive industry. BASF also supplies ethylene glycol to polyester manufacturers for the production of fibers, films and PET (polyethylene terephthalate) plastic bottles. Propylene oxide is synthesized from propylene and serves as a base for a wide variety of products, including surfactants, hydraulic fluids, solvents and propylene glycol.
Solvents
BASF offers a wide range of oxygenated, halogen-free solvents that are used to dissolve other chemicals and facilitate chemical reactions. BASF is the world's largest producer of oxo alcohols and is also a major producer of acetates, glycol ethers and glycol ether acetates, as well as the specialty solvents dimethylformamide (DMF), dimethylacetamide (DMAC) and cyclohexanone. BASF sells most of these products globally, primarily to the coatings, pharmaceuticals and cosmetics industries.
Plasticizers and Plasticizer Raw Materials
BASF manufactures standard and specialty plasticizers, which are used in chemical processes to make rigid plastics flexible. BASF also sells the plasticizer precursor phthalic anhydride for use in dyestuffs and unsaturated polyester resins, and markets plasticizers based on higher alcohols.
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Production capacities as of December 31, 2002 for the major products in the Petrochemicals division are as follows:
Product |
Annual Production Capacity (metric tons) |
Primary Applications |
||
---|---|---|---|---|
Ethylene | 2,340,000 | (1) | Plastics Specialty chemicals Solvents Dispersions |
|
Propylene | 1,350,000 | (1) | Plastics Plasticizers Solvents Specialty chemicals |
|
Benzene | 635,000 | (1) | Plastics | |
Acetylene | 90,000 | Plastics Vitamins Pharmaceuticals |
||
Oxo C4 alcohols (calculated as butyraldehyde) |
1,070,000 |
(2) |
Plasticizers Dispersions Solvents |
|
Phthalic anhydride | 242,000 | (2) | Plasticizers Resins Dyestuffs |
|
Higher oxo alcohols | 240,000 | Plasticizers Detergents (ethoxylates) |
||
Plasticizers | 455,000 | (2) | Wire & Cable Film & Sheet Coated Fabrics |
|
Ethylene oxide | 870,000 | Nonionic surfactants Ethylene glycols |
||
Propylene oxide | 125,000 | Nonionic surfactants Propylene glycol |
||
Ethylene glycols | 360,000 | Antifreeze Polyester |
||
Propylene glycol | 80,000 | Unsaturated polyesters, solvents Polyester |
||
Glycol ethers | 125,000 | Solvents, brake and hydraulic fluids |
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Markets and Distribution
In 2002, Europe accounted for 44% of the Petrochemicals division's sales to external customers; North America for 47%; South America for 1%; and the Asia, Pacific Area, Africa region for approximately 8%.
The Petrochemicals division sells products through BASF's own sales force as well as through wholesalers. Specialty chemical and other chemical companies are the primary external customers of this division, and some of the customers are also competitors of BASF. Approximately 40% of the division's sales are to other BASF divisions. The remaining amount is sold to approximately 2,200 customers worldwide.
The Petrochemicals division produces commodities that are subject to strong cyclicality in pricing. Changes in the costs of raw materials have an almost immediate effect on the division's financial performance. Competition in the market is based on strong customer relationships, comprehensive product services and price.
BASF considers Shell Chemicals and BP Chemicals plc of the United Kingdom; Eastman Chemicals Corp., Exxon Chemicals Company and The Dow Chemical Co. of the United States; SABIC EuroPetrochemicals B.V. of the Netherlands; Celanese AG and Oxeno of Germany, a unit of Degussa AG, to be the main competitors in its Petrochemicals division.
Intermediates
Overview
The Intermediates division manufactures approximately 500 products that are sold to around 3,000 customers worldwide. These customers typically purchase the division's chemical products as precursors for their higher-value chemicals. Customers of the Intermediates division are largely active in the manufacture of surfactants, plastics, polyurethanes, textile fibers, resins, paints, colorants, coatings, pharmaceuticals and agricultural products.
The Intermediates division represents an important link in BASF's Verbund approach to integration because it purchases approximately 80% of its feedstock from other BASF operations, thus benefiting from efficiencies in logistics and savings in energy, transportation, purchasing and infrastructure costs. The division also consumes by-products of other BASF chemical operations, thus adding value to otherwise wasted product streams. The principal raw materials that the division uses are methanol, formaldehyde, acetylene, C4 aldehyde, acrylonitrile, ammonia, ethylene oxide, hydrogen, carbon monoxide, butane, ethylene and chlorine.
Many of the Intermediates division's products are generally more resilient to economic cycles than the products in the Chemicals segment's other divisions, and many are the result of multi-step production processes within BASF before intermediates are sold to external customers. However, the Intermediates division also manufactures products that are commodities characterized by cyclicality in pricing. The trend toward commodity pricing is increasing. The division additionally satisfies high demand within BASF for cost-efficient precursors for the production of agricultural products, pharmaceuticals, paint resins, plastics, adhesives, dyes, pigments and process chemicals for the textile, leather and paper industries. Internal transfers to other BASF operations, in particular of amines, account for approximately 20% of the division's total sales.
The keys to the Intermediates division's success are achieving technological and cost leadership, offering customized products and, increasingly, developing a global production presence. To increase its global presence, the Intermediates division intends to expand its operations outside of Europe, particularly in Asia with a major focus on the new Verbund sites in Kuantan, Malaysia, and Nanjing, China. In 2002 the approval from the Chinese authorities was
23
received to build plants for tetrahydrofuran and polytetrahydrofuran (PolyTHF®) in Caojing, Shanghai, China, representing a wholly-owned investment. The plants will utilize BASF's newly developed proprietary technology to convert butane directly to tetrahydrofuran and subsequently PolyTHF. Avoiding the traditional intermediate step of 1,4-butanediol as well as any joint products this innovative technology will ensure BASF's leading cost position.
BASF is specifically aiming to extend its global leadership position in the production of diols and to globally expand its production of amines in order to capture an increased share of global markets. Recently, the annual PolyTHF capacity in Ulsan, South Korea, has been increased by 10,000 tons to 40,000 tons. In Kuantan, Malaysia, BASF will soon start up the production of butanediol in the joint venture BASF PETRONAS Chemicals.
The Intermediates division's sales to third parties were €1,720 million in 2002 and, on a comparable basis, €1,701 million in 2001.
Products
The Intermediates division has three major product areas:
Amines
BASF is among the world's top three producers of amines, which are principally used to make detergents and cleaning products, process chemicals and agricultural products as well as pharmaceuticals. BASF offers approximately 140 different amines worldwide. Key products include ethanolamines, ethyleneamines, alkylamines, alkylalkanolamines and several specialty and aromatic amines. Amines are sold globally, but Europe is BASF's primary market for these products.
Diols and Polyalcohols
The products of this area BASF produces and sells globally: BASF is the world's largest manufacturer of 1,4-butanediol, which is a chemical building block for products such as polyesters and polyurethanes. Its derivatives are used to produce products ranging from fibers to paints, and include tetrahydrofuran, PolyTHF®, gamma-butyrolactone and N-methylpyrrolidone. With the acquisition of the SISAS Group's Feluy production site in 2001, this product area now also includes maleic anhydride. The polyalcohols are used as raw materials for a wide range of coatings.
Acids and Specialty Intermediates
This product group is comprised of both commodity acid products and specialty intermediate products. Carbon acids such as formic acid, propionic acid, 2-ethylhexanoic acid and adipic acid, can be used to manufacture preservatives for the feed and food industries, as well as auxiliaries for textile and leather applications. The Intermediates division sells these products globally. In contrast, BASF regards the following products as specialty intermediates: Derivatives of phosgene like acid chlorides and chloroformates, glyoxal and its derivatives, glutaraldehyde and various other chemicals such as formamide, triphenylphosphine and several chiral intermediates. These chemicals are often used in the manufacture of paper, polymers, textiles and leather products and are of increasing importance for pharmaceuticals and agricultural products. Europe is BASF's primary market for these products, but BASF has targeted Asia as well as North America for future substantial growth.
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As of December 31, 2002 the production capacities of the major products of the Intermediates division are as follows:
Product |
Annual Production Capacity (metric tons) |
Primary Applications |
||
---|---|---|---|---|
Alkylamines | 190,000 | Agricultural products Water treatment Pharmaceuticals Rubber chemicals |
||
Ethanolamines/ alkylalkanolamines/ ethyleneamines |
255,000 | Laundry and cleaning materials Water treatment Agricultural products Gas purification |
||
Specialty amines | 90,000 | Surfactants Rubber industry applications Agricultural products Polyurethane and epoxies |
||
Acid and alkyl chlorides, chloroformates | 60,000 | Organic peroxides Pharmaceuticals |
||
1,4-butanediol | 470,000 | (1) | Plastics Polyurethanes |
|
Polytetrahydrofuran (PolyTHF®) | 124,000 | Fibers Polyurethanes |
||
Glyoxal® (40% solution) | 80,000 | Textile resins | ||
1,6-hexanediol | 42,000 | Plastics Coating resins |
||
Formic acid/ propionic acid | 180,000 80,000 |
/ |
Preservatives | |
Formamide | 100,000 | Sequestering agents | ||
Maleic anhydride | 135,000 | Unsaturated polyester resins | ||
Neopentylglycol (Neol®) | 135,000 | (2) | Coatings | |
N-Methylpyrrolidone | 63,000 | Electronics, solvents | ||
chiral Intermediates (ChiPros) | 4,500 | Life sciences | ||
Trimethylolpropane | 20,000 | Coatings |
Markets and Distribution
In 2002, Europe accounted for approximately 53% of the Intermediates division's sales to external customers. North and South America together accounted for approximately 21% and the
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Asia, Pacific Area, Africa region for approximately 26%. BASF sells this division's products through its own sales force as well as through distributors.
BASF is among the top three producers worldwide in the main products of its three strategic intermediates' business units. In the amines markets, BASF considers its main competitors to be Air Products Corp., The Dow Chemical Company and Huntsman Corporation. In BASF's diols and polyalcohols activities, the company's major competitors are International Specialty Products Inc., E.I. du Pont de Nemours and Company, Lyondell Chemical Company and Mitsubishi Chemicals Corporation respectively Eastman Chemical Company and Ube Industries, Ltd. Finally the main competitors in BASF's acids and specialty intermediates business are Sydsvenska Kemi OY, BP Amoco plc and Celanese AG.
Segment Overview
BASF is one of the world's leading plastics and fiber products manufacturers, and offers one of the industry's most comprehensive product ranges. The segment is organized into three divisions: Styrenics, Performance Polymers, and Polyurethanes. On January 14, 2003, BASF announced agreements to acquire Honeywell's worldwide engineering plastics business, and to sell its nylon fibers businesses to Honeywell. These agreements are subject to regulatory approval, but expected to close in the first half of 2003.
|
2002 |
2001 |
2000(1) |
||||||
---|---|---|---|---|---|---|---|---|---|
|
(euros in millions) |
||||||||
Sales to third parties | € | 8,477 | € | 8,185 | € | 11,030 | |||
Percentage of total BASF sales | 26% | 25% | 31% | ||||||
Intersegmental transfers | € | 436 | € | 406 | € | 510 | |||
Income from operations | € | 582 | € | (2 | ) | € | 902 | ||
Capital expenditures | € | 636 | € | 891 | € | 633 |
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The three divisions comprising the Plastics & Fibers segment and their principal products are:
Division |
Major Products |
Primary Applications |
||
---|---|---|---|---|
Styrenics | PS (polystyrene) | Packaging Household appliances Housings for consumer electronics |
||
ABS (acrylonitrile-butadiene-styrene copolymers) | Electrical and electronics equipment Household appliances Automotive components |
|||
ASA (acrylonitrile-styrene-acrylate copolymers) | Exterior automotive components Sports equipment Electrical and electronic equipment |
|||
SAN (styrene-acrylonitrile copolymers) | Household and toiletry items Packaging Office and household equipment |
|||
MABS (methacrylate-acrylonitrile-butadiene-styrene copolymer | Containers for hygiene and cosmetic products Medical equipment housings Office equipment housings |
|||
ABS/PA blend (acrylonitrile-butadiene-styrene copolymer and polyamide) | Automotive components Garden equipment Children's toys |
|||
EPS (expandable polystyrene) | Building insulation Packaging |
|||
XPS (extruded polystyrene) | Building insulation | |||
EPP (expandable polypropylene) | Automotive components Packaging Sports equipment |
|||
MF (melamine resin foam) | Automotive components Soundproofing materials Household and consumer appliances |
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Performance Polymers | PA (polyamide) | Automotive components Electronics and electrical equipment Films for food packaging |
||
PBT (polybutylene terephthalate) | Electrical and electronics equipment Automotive components |
|||
POM (polyoxymethylene) | Clips and fasteners Mechanical and engineering equipment |
|||
PES (polyethersulfone) and PSU (polysulfone) | Automotive components Household items Medical equipment |
|||
Fiber intermediate products (including caprolactam, polycaprolactam, adipic acid, adiponitrile and hexamethylenediamine) | Carpeting Apparel Upholstery fabrics |
|||
Carpet products | Commercial, residential and automotive carpets | |||
Polyurethanes | Isocyanates | Furniture interiors Automotive components Carpet backings Shoe soles |
||
Polyols | Rigid and flexible foams Cable sheathings, shoe soles |
|||
Polyurethane systems | Automotive components Cable coverings Household appliances |
|||
Polyurethane special elastomers | Cable coverings Shock absorbers and buffers in vehicles Sports equipment |
Segment Strategy
BASF's goal is to strengthen its position as one of the leading global competitors in the plastics industry a position which is based primarily on its styrenics, nylon and polyurethane value-adding chains of chemistry.
To achieve this goal, BASF is pursuing the following strategy in this segment:
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In 2002, the Plastics & Fibers segment spent approximately €138 million on research and development activities. These included: improving existing manufacturing processes, developing cost-effective manufacturing alternatives, building partnerships and working together with customers to develop innovative applications and products.
The main capital expenditure projects of the Plastics & Fibers segment currently include:
Location |
Project |
Projected Annual Capacity at Completion of project (metric tons) |
Projected Start-Up of Operation |
|||
---|---|---|---|---|---|---|
Caojing, China | MDI (diphenylmethane diisocyanate) | 160,000 | (1) | 2005 | ||
TDI (toluene diisocyanate) | 130,000 | (2) | 2005 | |||
Yeosu, Korea | TDI | 140,000 | 2003 | |||
MDI expansion | 160,000 | 2004 | ||||
Altamira, Mexico | Styrolux® (styrene-butadiene-styrene block copolymers) | 45,000 | 2003 | |||
Antwerp, Belgium | MDI expansion | 320,000 | 2003 | |||
Schwarzheide, Germany | Basotect® (melamine resin foam) | 2,000 | 2003 |
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Styrenics
Overview
BASF is one of a small number of global producers of styrenics, supplying customers in all major geographic markets of the world. The Styrenics division purchases approximately 40% of its raw materials from within BASF. The division's principal raw materials are benzene, ethylene, butadiene and acrylonitrile. BASF continues to fine-tune Verbund structures at its production sites and to carry out backward integration where appropriate.
BASF believes that achieving cost and technology leadership, as well as strengthening its global presence are crucial to ensuring the continued competitiveness of its styrenics products. Major projects over the last two years included modernizing the ethyl benzene and styrene plants in Ludwigshafen, Germany, and Antwerp, Belgium; and setting up a joint venture with Shell Eastern Petroleum Pte. Ltd. to bring a world-scale SMPO (styrene monomer/propylene oxide) plant in Singapore on stream in the second half of 2002.
In Asia, which BASF views as a long-term growth market for the Styrenics division, the company aims to expand its market presence by improving the capacity of existing plants in the region. In Europe, the division is focusing on efficient ethyl benzene and styrene operations and competitive polystyrene production. In its styrene copolymers business, the division's restructuring efforts include improving production processes and reducing fixed costs. BASF intends to continue expanding its production capacities for specialties. In North America, BASF is aiming to improve the performance of its polystyrene and styrene copolymers businesses by concentrating its production activities, improving logistics and streamlining its workforce.
The Styrenics division's sales to third parties were €3,387 million in 2002.
Products
The Styrenics division's key product lines include:
PS (Polystyrene)
BASF's polystyrene products range from rigid and transparent general-purpose plastics to high impact-resistant grades that customers shape using injection molding, extrusion and blow molding. Styrolux complements BASF's polystyrene product portfolio and combines toughness with transparency.
Primary applications:
EPS (Expandable Polystyrene)
BASF sells expandable polystyrene under the brand name Styropor®. Styropor® is a leading product in the building insulation market. Neopor®, a new product with superior insulation capabilities, has been introduced in the European market. Expandable polystyrene's advantages include heat insulation, high compressive strength, shock absorption, low weight, and moisture resistance.
Primary applications:
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ABS (Acrylonitrile-Butadiene-Styrene Copolymers)
Terluran® and Ronfalin® are trade names for BASF's top styrene copolymer plastic. It offers superior surface quality, colorfastness and luster.
Primary applications:
ASA (Acrylonitrile-Styrene-Acrylate Copolymers)
Luran® S is the trade name for BASF's styrene copolymer plastic modified with rubber to make it resistant to weathering, aging and chemicals.
Primary applications:
SAN (Styrene-Acrylonitrile Copolymers)
Luran® is BASF's trade name for SAN plastic. It is transparent, chemical and dishwasher resistant and offers a high degree of stiffness and resistance to temperature change.
Primary applications:
MABS (Methacrylate-Acrylonitrile-Butadiene-Styrene Copolymer)
Terlux® is the trade name for BASF's MABS plastic. It offers transparency, luster, toughness and resistance to chemicals.
Primary applications:
ABS/PA Blend (Blend of Acrylonitrile-Butadiene-Styrene Copolymer and Polyamide)
Terblend® N is the trade name for BASF's blend of plastics that offers a very high degree of toughness, excellent processibility and luster.
Primary applications:
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XPS (Extruded Polystyrene)
BASF sells extruded polystyrene under the brand name Styrodur®. It is a green, extruded, rigid polystyrene foam that is made using environmentally friendly carbon dioxide as a blowing agent. Sales of Styrodur®, which offers heat insulation, low water absorption, and compressive strength, are concentrated in Europe.
Primary application: Building insulation.
EPP (Expandable Polypropylene)
BASF sells expandable polypropylene, which is often used to make foam components, under the brand name Neopolen® P. Sales are concentrated in Europe and North and South America.
Primary applications:
MF (Melamine Resin Foam)
BASF sells melamine resin foam under the brand name Basotect®. It is a flexible foam material that absorbs sound and offers high heat resistance and good flame retardant attributes. The product's primary markets are Europe, the United States and Japan.
Primary applications:
Production capacities as of December 31, 2002 for the major products in the Styrenics division are as follows:
Product |
Annual Production Capacity (metric tons) |
||
---|---|---|---|
Styrene and styrene-based polymers (styrene monomer, polystyrene, expandable polystyrene, copolymers) | 5,472,000 | (1) | |
XPS (extruded polystyrene) | 1,150,000 | (2) | |
EPP (expanded polypropylene) | 10,800 | ||
MF (melamine resin foam) | 150,000 | (2) |
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Markets and Distribution
In 2002, Europe accounted for approximately 47% of the Styrenics division's sales; North America for approximately 21%; the Asia, Pacific Area, Africa region for approximately 27%; and South America for 5%.
The Styrenics division sells products primarily through its own regional sales force, supported by BASF technical and marketing experts. The Styrenics division is increasingly relying on e-commerce for distributing its products. Activities include BASF's Plastics Portal as well as the company's participation in Omnexus, an independent business-to-business online marketplace that focuses on delivering products and related services to plastics injection molders around the world.
The market for styrenics is global and characterized by intense price competition and requires increasingly global delivery capabilities. The division's major customers require that top suppliers have a global presence and provide accompanying services, such as technical support. Demand for styrenics continues to rise due to overall economic growth in both industrial and emerging markets.
The principal global competitor of the Styrenics division is The Dow Chemical Company of the United States. The division also competes in North America with Nova Chemical Corporation of Canada and in Europe with ATOFINA of France and Enichem of Italy. In Asia, BASF competes with other regional competitors, such as Chi Mei of Taiwan.
Performance Polymers
Overview
BASF is one of the world's leading producers of engineering plastics and fiber intermediates. Regulatory approval is pending on the sale of the nylon fibers business to, and the purchase of the engineering plastics business from Honeywell International Inc.
Engineering plastics are sold to approximately 1,500 customers worldwide. The customer base consists largely of high-performance plastic molders and plastic component manufacturers in the automotive, consumer electronics, electrical equipment and packaging industries. These customers often rate product performance and customer support as important, but prices are becoming increasingly critical to customers in choosing a supplier.
To compete effectively in this market, the Performance Polymers division seeks to increase its preferred supplier status with global customers, many of whom demand collaboration in developing specific plastic applications. The division works with suppliers to automotive manufacturers to develop specific applications for parts such as engine components, airbag housings and electronic connectors.
The Performance Polymers division also produces two types of nylon nylon 6 and nylon 6,6 as well as their monomers caprolactam, adipic acid and hexamethylenediamine. The division sells its fiber and fiber intermediates products to approximately 500 customers worldwide. In North America, customers include commercial and residential carpet producers, and tier one automotive carpet suppliers. BASF has been experiencing overcapacity for its fiber products in North America and has been consolidating its production capacities in this region to improve capacity utilization rates and control costs. Part of this was the sale of the Basofil fiber manufacturing operation located at the Enka, North Carolina site to McKinnon-Land-Moran LLC (MLM) an American manufacturer of products for the home furnishings industry.
In Europe and North America, the division is continuing with a restructuring program to improve the division's long-term earnings potential. This includes consolidating its product portfolio by eliminating unprofitable product lines, entering into strategic alliances for its specialty products
33
and streamlining its workforce in these regions. BASF is also expanding the division's activities in Asia, a region to which many customers have relocated operations, to support both regional consumption and exports. The restructuring measures of the last year include the discontinuation of the Ultraform® acetal production at the BASF plant in Theodore, Alabama. This plant is being dismantled during the first half of 2003.
The Performance Polymers division's principal raw materials are cyclohexane, ammonia and propylene, which are purchased mostly from external suppliers. The division's important Engineering Plastics business benefits significantly from backward integration. BASF does not rely on any dominant supplier for the raw materials of its Performance Polymers division.
The Performance Polymers division's sales to third parties were €2,270 million in 2002.
Products
The Performance Polymers division offers the following product lines:
Engineering Plastics
PA (Polyamide)
Ultramid® is the trade name for BASF's plastics based on nylon 6, nylon 6,6 and other copolymers manufactured by BASF. It offers toughness and strength as well as both heat and chemical resistance.
Primary applications:
PBT (Polybutylene Terephthalate)
Ultradur® is the trade name for BASF's plastic based on PBT. It features high stiffness, strength, dimensional stability and heat and aging resistance.
Primary applications:
POM (Polyoxymethylene)
Ultraform® is the trade name for BASF's POM plastic. It offers high stiffness and strength, resilience and low wear.
Primary applications:
PES (Polyether Sulfone) and PSU (Polysulfone)
Ultrason® S and E are the trade names for BASF's PES and PSU plastics. The most important features of Ultrason are stiffness, and resistance to water and oily substances even at
34
high temperatures. Other important features include electrical insulation properties and dimensional stability.
Primary applications:
Fiber Intermediate Products including Caprolactam, Polycaprolactam, Adipic Acid, Adiponitrile and Hexamethylenediamine
Caprolactam forms the basis for manufacturing polycaprolactam, the main precursor for nylon 6. BASF sells a variety of caprolactam products, including caprolactam in its pure form, nylon 6 for use in engineering plastics and Ultramid BS®, a nylon 6-based spinning polymer. Adipic acid, acrylonitrile and hexamethylenediamine form the basis for nylon 6,6. BASF sells a variety of nylon 6,6 products, including adipic acid and hexamethylenediamine in their pure forms, Ultramid A®, which is used for engineering plastics, and Ultramid AS®, a nylon 6,6-based spinning polymer. BASF sells most of these products globally.
Primary applications include precursors for fibers used in:
Carpet Products
BASF is a leading supplier of nylon 6 BCF (bulk continuous filaments). BASF's trade names for nylon fibers and yarns include Zeftron 2000® solution-dyed nylon and SAVANT, a new carpet fiber, which is resistant to stains and to the effects of ozone exposure, and which is targeted at the high-end commercial carpet segment.
Primary applications:
Production capacities as of December 31, 2001 for the major products in the Performance Polymers division are as follows:
Product |
Annual Production Capacity (metric tons) |
||
---|---|---|---|
Polyamide | 620,000 | ||
PBT | 80,000 | (1) | |
POM | 40,000 | ||
PES and PSU | 5,000 | ||
Polyamide precursors | 1,290,000 | ||
Nylon carpet fibers | 120,000 |
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Markets and Distribution
In 2002, Europe accounted for 43% of the Performance Polymers division's sales; North America for 36%; the Asia, Pacific Area, Africa region for 20%; and South America for 1%.
The division's customers for engineering plastics, particularly in the automotive industry, are primarily global companies that demand uniform worldwide standards for products and services in all major markets. BASF sells engineering plastics products primarily through its own regional sales force supported by BASF's technical centers in Germany, the United States and Japan. These centers not only help customers develop applications, but also independently research new markets and applications in which plastics can replace more conventional materials such as metal. In Asia the division is expanding its sales force to build on its solid position in the market.
The markets for caprolactam and the other fiber intermediate products are characterized by cyclicality, price competition and commodity pricing.
The Performance Polymers division is increasingly relying on e-commerce as a channel for distributing its products. Besides operating its own website, Plastics Portal, BASF also participates in Omnexus, an independent business-to-business online marketplace that focuses on delivering products and related services to plastics injection molders around the world.
Major global competitors in the engineering plastics market include: Bayer AG and Celanese AG of Germany, E.I. du Pont de Nemours and Company and General Electric Company of the United States, DSM N.V. of the Netherlands and Rhodia of France. The nylon market is characterized by a small number of global producers, including E.I. du Pont de Nemours and Company, Honeywell Inc. and Solutia Inc. of the United States, Rhodia of France, and DSM N.V. of the Netherlands.
Polyurethanes
Overview
BASF's Polyurethanes division is one of the world's three largest producers of polyurethanes; important specialty plastics used to produce a wide spectrum of rigid, flexible, foamed and compact components for consumer products.
BASF offers over 3,500 customized polyurethane solutions. These products are often used to make a variety of automotive parts, including bumpers, steering wheels and instrument panels. BASF's polyurethanes can also be found in household goods, such as mattresses and upholstery, and in sports equipment, such as in-line skates and athletic shoes. The fashion industry is increasingly using BASF's polyurethanes, particularly to manufacture synthetic leathers.
The Polyurethanes division sells its products to customers in two principal ways:
The Polyurethanes division also sells polyurethane special elastomers, which are specialized end products used mainly in the automotive and electrical industry.
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The Polyurethanes division's principal raw materials are toluene, benzene and propylene. The division benefits significantly from BASF's Verbund approach to integration, purchasing approximately 80% of its precursors from other BASF operations. The Polyurethanes division sells the vast majority of its products to external customers.
The Polyurethanes division's success can be traced to maintaining low costs, establishing a global presence for polyurethane basic materials and maintaining strong relationships with customers for polyurethane systems and special elastomers.
To build on its strong relationships with customers, the Polyurethanes division is expanding its regional activities, focusing above all on the Asian market. BASF and its joint venture partner Shell Eastern Petroleum Pte Ltd., built a world-scale propylene oxide plant in Singapore. This plant went on stream in the second half of 2002 with an annual production capacity of 250,000 metric tons. In Caojing, China, BASF plans to build an integrated isocyanates manufacturing facility with Huntsman and local partners that is scheduled to come on stream in 2005.
For polyurethane systems and special elastomers, strong relationships with leading industry customers are crucial because of the highly individualized nature of these products. To strengthen its relationships with customers, BASF has established a global network of system houses. System houses are production sites that work closely with customers to provide specially formulated products for individual needs. The Polyurethanes division currently has 24 system houses around the world in locations near customers. BASF will continue to establish or acquire more.
The Polyurethanes division's sales to third parties were €2,820 million in 2002.
Products
The Polyurethanes division's product lines include:
Polyurethane Basic Materials
The Polyurethanes division sells basic materials globally to customers that make polyurethane plastics by reacting isocyanates with polyols.
Isocyanates MDI (Diphenylmethane Diisocyanate)
MDI is a versatile chemical that can be used to make flexible foams as well as semi-rigid and rigid polyurethane plastics.
Primary applications:
Isocyanates TDI (Toluene Diisocyanate)
TDI is a chemical used primarily in the manufacture of flexible foams.
Primary applications:
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Polyether Polyols
Polyether polyols are combined with isocyanates to make virtually all polyurethane products, other than those made with polyester polyols.
Primary applications:
Polyester Polyols
Polyester polyols are combined with isocyanates to make primarily semi-rigid polyurethane plastics.
Primary applications:
Polyurethane Systems
BASF's worldwide polyurethane systems group offers tailor-made polyurethane products for a wide variety of applications. BASF develops ready-to-use polyurethane systems for customers, fulfilling customers' specific engineering requirements at its system houses around the world. Automotive OEM (original equipment manufacturer) suppliers comprise a significant customer group for polyurethane systems. OEM suppliers make seats, steering wheels, fenders and dashboards using BASF's polyurethane systems.
Polyurethane Special Elastomers
BASF sells polyurethane special elastomers, consisting of TPU (thermoplastic polyurethane elastomers) and cellular elastomers, mainly in Europe, South America, North America and Japan.
TPU
BASF sells TPU under the trade name Elastollan®. Elastollan is based on both polyether polyols and polyester polyols. It is supplied in granular form to customers who use it primarily to make flexible plastic cable coverings. Customers for these products are primarily in the automotive and cable and wire industries.
Cellular Elastomers
The trade names for BASF's cellular elastomers, or shock-absorbing, rigid plastics, are Cellasto®, Elastocell® and Emdicell®. BASF is the world's largest producer of microcellular polyurethane parts for antivibration applications and sells them, for example, as molded end-products for use as shock absorbers and buffers in the automotive industry.
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Production capacities as of December 31, 2001 for the major products in the Polyurethanes division are as follows:
Product |
Annual Production Capacity (metric tons) |
||
---|---|---|---|
Isocyanates | 810,000 | ||
Polyols | 627,000 | ||
TPU (thermoplastic polyurethane) | 45,000 | ||
Propylene oxide | 500,000 | (1) |
Markets and Distribution
In 2002, Europe accounted for approximately 42% of the Polyurethanes division's sales; North America for approximately 33%; the Asia, Pacific Area, Africa region for approximately 22%; and South America for approximately 3%.
Global demand for all polyurethane products is expected to continue growing as the global economy continues to expand. The market for polyurethane basic materials is less cyclical than the market for most other standard plastics, primarily because polyurethane basic materials are relatively specialized. Competition in the market for basic materials is based primarily on price, although product quality and technical application assistance are also important to customers.
The markets for polyurethane systems and special elastomers are even less cyclical than those for polyurethane basic materials. Competition in the market for polyurethane systems and special elastomers is based primarily on a supplier's ability to satisfy customers' technical application needs by providing tailor-made formulations of isocyanates and polyols and also on a supplier's ability to accommodate customers' just-in-time approach to manufacturing by delivering customized products quickly and at the appropriate time.
The main competitors of the Polyurethanes division are Bayer AG of Germany, The Dow Chemical Company, Huntsman-ICI and Lyondell Chemical Company of the United States and Shell Chemicals U.K. of the United Kingdom.
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Segment Overview
BASF is a leading global producer of performance chemicals, coatings and functional polymers through its Performance Products segment. This segment produces a broad range of high-value chemicals that it sells to many global companies in the automotive, oil, paper, packaging, textile, sanitary care, construction, coatings, printing and leather industries. Key information is provided in the following table:
|
2002 |
2001 |
2000 |
||||||
---|---|---|---|---|---|---|---|---|---|
|
(euros in millions) |
||||||||
Sales to third parties | € | 8,014 | € | 8,154 | € | 8,418 | |||
Percentage of total BASF sales | 25% | 25% | 23% | ||||||
Intersegmental transfers | € | 326 | € | 322 | € | 314 | |||
Income from operations | € | 646 | € | 99 | € | 586 | |||
Capital expenditures | € | 288 | € | 418 | € | 1,332 |
The segment's products often represent the final stages in many value-adding chains within BASF's Verbund approach to integration.
The key elements of the segment's success are developing products and application technologies tailored to the specific requirements of customers, and better meeting customer needs by establishing and expanding manufacturing plants and application development centers in regions where customers are active. BASF is also investing capital in highly efficient plants to reduce production costs.
The divisions comprising the Performance Products segment and their principal products are:
Division |
Major Products |
Primary Applications |
||
---|---|---|---|---|
Performance Chemicals | Pigments and resins for coatings and plastics | Automotive, decorative, industrial paint and wood applications as well as plastics | ||
Printing systems |
Printing inks and printing plates for print media and packaging industries, pigments for printing inks |
|||
Isobutene derivatives such as polyisobutene |
Precursors and components for products such as fuel additives |
|||
Surfactants |
Products for detergents and cleaners, textile and leather auxiliaries |
|||
Hydrocyanic acid derivatives such as chelating agents |
For pulp manufacturing, electroplating, laundry detergents and photographic chemicals |
|||
Performance chemicals for textiles |
Entire textile processing chain including ink-jet inks |
|||
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Leather dyes and chemicals |
Leather production using beamhouse agents and tanning auxiliaries, fatliquors and water repellents, drum dyes and dyeing auxiliaries as well as products for leather finishing |
|||
Coatings |
Automotive OEM (original equipment manufacturer) coatings |
Automotive coatings for vehicle manufacturers |
||
Automotive refinish coatings |
Automotive coatings for repair work |
|||
Industrial coatings |
Commercial vehicles, household appliances, industrial buildings, automotive components and wood finishes |
|||
Decorative paints in South America |
Interior and exterior use in residential and commercial buildings |
|||
Functional Polymers |
Acrylic monomers |
Precursors for dispersions, superabsorbents, detergents, flocculants and fibers |
||
Polymers |
Adhesives; paints and finishes; and non-woven materials and chemicals for the construction industry |
|||
Paper chemicals |
Paper-processing chemicals, paper dyes, dispersions for paper coating |
|||
Superabsorbents |
Absorbent materials for diapers and sanitary care products |
Segment Strategy
The focus of the Performance Products segment is on developing integrated system solutions that provide customers with tailor-made products and application processes. BASF believes that through these efforts it can differentiate the segment's products and services from those of its competitors and foster close, lasting relationships with its customers.
Key strategies for the divisions in this segment are as follows:
Performance Chemicals
The Performance Chemicals division aims to more effectively market and sell BASF's high-value chemicals, which customers purchase mainly on the basis of product quality and performance. To compete successfully with low-cost suppliers and new competitors from Asia and South America, the division undertook restructuring measures over the past years to improve its cost structures. The division aims to further strengthen its position in major markets through close cooperation with key customers. The Performance Chemicals division is focusing its capital spending on continuing
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to improve cost structures by employing the most efficient technologies and processes available. In this division, BASF is intensifying its marketing activities in Asia and North America.
Coatings
In the past year, the Coatings division streamlined its product lines to eliminate less profitable products and improve its financial performance. The division focuses on four product lines automotive coatings, automotive refinish coatings, industrial coatings and, for the South American market, decorative paints. The division has also developed the "system supplier for coating materials" partnership model, which in combination with a new pricing mechanism contributes to optimizing the quality and cost of automotive finishing, to the mutual benefit of paint suppliers as well as their customers within the automotive industry. BASF believes that the Coatings division can achieve and sustain a leading market position and attain high profitability in these product lines. The division aims to strengthen its position in Asia in particular.
Functional Polymers
The Functional Polymers division aims to build on its position as a leading supplier of acrylic acid and its derivatives, to improve its cost and technology leadership, to expand its businesses in all regions and to grow profitably by introducing innovative products. To achieve these goals, the division is focusing its capital spending on building production plants close to customers to reduce transportation costs. Despite a current oversupply of acrylic monomers in Asia, demand in this region is expected to continue increasing. BASF currently plans to build new plants for acrylic acid and acrylic esters in Nanjing, China, which are expected to be in operation by 2005.
The main capital expenditure projects for the Performance Products segment currently include:
Location |
Project |
Projected Annual Capacity at Completion of Project (metric tons) |
Projected Start-Up- of Project |
|||
---|---|---|---|---|---|---|
Nanjing, China | New plant for acrylic monomers | 160,000 | 2005 | |||
Ludwigshafen, Germany | New plant for crosslinked Polyvinylpyrrolidon (PVP)-based Products | N/A | 2003 |
In 2002, capital expenditures for the Performance Products segment totaled €288 million. The segment also spent €222 million on research and development activities in 2002.
Performance Chemicals
Overview
BASF is one of the world's largest manufacturers of high-value chemicals, which the company sells through its Performance Chemicals division to over 10,000 customers worldwide in a wide variety of industries including the detergent, printing, coating, leather, automotive, oil and textile industries.
BASF believes that its Verbund approach to integration gives the Performance Chemicals division an advantage over small and medium-sized companies that lack the cost advantages of integration. The Performance Chemicals division purchases approximately 45% of its raw materials from other BASF operations. The division consumes a multitude of raw materials and has no principal raw materials or dominant suppliers. The Performance Chemicals division sells nearly 90% of its products to external customers.
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The Performance Chemicals division is made up of business units which are each responsible for marketing and selling the division's products to specific industries. BASF views the detergents industry as one of the division's most important markets. The company is one of the largest producers of nonionic surfactants. Surfactants enhance cleansing efficiency and are used for example in household detergents and dishwashing agents as well as in industrial and institutional cleaning applications.
In the recent past, the division's products for the pigment, textile and leather industries had experienced continuous pressure on prices, a drop in demand and worldwide overcapacity. Restructuring measures that were undertaken over the past four years have largely been completed. As a result, the division has improved its capacity utilization rates by narrowing its product line, by restructuring and consolidating production sites and by transferring production capacity from Europe to Asia, where the fastest-growing customer base is located.
The Performance Chemicals division's sales to third parties were €3,343 million in 2002.
Products
The Performance Chemicals division sells its products globally. The major product groups of the Performance Chemicals division are:
Pigments and Resins for Coatings and Plastics
The Performance Chemicals division offers organic and inorganic pigments, pigment preparations, non-textile dyes, process chemicals and resins. Resins are film-forming components used in UV (ultraviolet) curing coatings, urethane systems and melamine based coatings. Pigments are insoluble dry coloring materials for paints, plastics, inks and other special applications. BASF's pigments and resins are used primarily in automotive, decorative, and industrial paint applications, as well as in the plastics industry.
Printing Systems
The printing systems product group offers a complete range of commercial inks for different print technologies and plates for flexography and letterpress print processes. BASF offers printing inks for use in the printing industry, to produce print media such as newspapers and magazines, color advertising materials, books and brochures. BASF also sells printing inks for use in the packaging industry as well as pigments for printing inks.
Isobutene Derivative Chemistry
Isobutene is the starting material for polyisobutene, the most important component for BASF's Keropur® and Puradd® brand fuel additives. Through its highly reactive polyisobutenes, BASF has established a new standard in the fuel and lubricant additives market. BASF is the only industry supplier with a product portfolio spanning low to ultra high molecular polyisobutenes, and is also one of the world's largest manufacturers of polyisobutene derivatives such as polyisobuteneamine.
Surfactants
BASF produces a wide range of nonionic surfactants based on aliphatic alcohols, ethylene and propylene oxide. Such products are used in detergents and cleaners, textile and leather auxiliaries.
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Hydrocyanic Acid Derivative Chemistry
BASF produces several chelating agents based on hydrocyanic acid which serve as process chemicals in various industries. Applications include pulp manufacturing, electroplating, laundry detergents, cleaners and photographic chemicals.
Performance Chemicals for Textiles
BASF offers textile and dyeing auxiliaries, pigment preparations for textile printing as well as inks for ink-jet printing technology. BASF's product range covers a wide spectrum of textile applications.
Leather Dyes and Chemicals
BASF is one of the world's leading producers of leather chemicals and dyes, producing a full range of products for nearly every aspect of the leather production process.
Production capacities for the major products in the Performance Chemicals division as of December 31, 2002 were:
Product |
Annual Production Capacity |
|
---|---|---|
Organic pigments | 34,500 metric tons | |
HDI | 10,000 metric tons | |
Printing inks | 200,000 metric tons | |
Printing plates | 1,000,000 square meters | |
Polyisobutene | 75,000 metric tons | |
Nonionic surfactants | 305,000 metric tons |
Markets and Distribution
In 2002, Europe was the Performance Chemicals division's principal market, accounting for 58% of its sales. The Asia, Pacific Area, Africa region accounted for 19%; North America for 18%; and South America for 5%.
BASF's own regional sales network sells most of the Performance Chemicals division's products. Distributors sell the balance of products, primarily to smaller customers. In the Performance Chemicals division, BASF generally considers Ciba Specialty Chemicals Holding Inc. and Clariant International Ltd. of Switzerland, Shell Chemicals U.K. of the United Kingdom, DIC/Sun Group of Asia and Bayer AG of Germany to be its main competitors.
The Performance Chemicals division is organized into the following business units, which each market and sell the division's products to specific industries and have specific competitors:
Coatings, Plastics and Specialties
BASF considers itself to be among the industry leaders along with Ciba, Clariant and Bayer in supplying pigments, resins and additives to the coatings, plastics and specialties industries. BASF sells these products primarily in Europe from large production sites in Germany, but also supports its regional marketing activities through production sites in Brazil and China.
Printing Industry
The primary market for BASF's printing systems products is Europe, but Asian competitors dominate the global market.
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Automotive and Oil Industry
This business unit sells the division's fuel additives primarily under the brand names Puradd (in the United States) and Keropur, and mainly in North America and Europe.
Detergents and Formulators
BASF, along with Sasol Chemical Industries Ltd., is a leading supplier of nonionic surfactants to the detergents industry. Other major suppliers include Shell International B.V. and Cognis Corp. In chelating agents, BASF is a worldwide leading supplier together with Akzo Nobel N.V. and The Dow Chemical Company.
Textiles
BASF is one of the world's top three producers of performance chemicals for textiles, along with Clariant and Ciba. BASF is concentrating its sales and marketing activities of these products on Asia and Europe.
Leather
In leather dyes and chemicals, BASF and Clariant are the world's leading producers. Other important competitors include Bayer, TFL Ledertechnik GmbH & Co. KG of Germany; Stahl International B.V. of the Netherlands and a host of small regional producers. The most important markets for BASF's leather products are Asia, Europe and South America. BASF manufactures these products in 16 countries to best meet the needs of a highly fragmented market comprised primarily of small customers.
Coatings
Overview
BASF is one of the world's leading producers of high-quality coating products, offering innovative and environmentally friendly products for the automotive industry, including both finishes and refinishes, and for particular segments of the industrial coatings market. BASF also sells decorative paints in South America for interior and exterior use in residential and commercial buildings.
BASF's Coatings division provides customers with innovative high-solid, waterborne and powder coating systems that reduce or eliminate solvent emissions and are considered environmentally and economically efficient. BASF sees significant growth opportunities for a new second-generation slurry coating system it jointly developed in partnership with DaimlerChrysler AG and Dürr Systems GmbH of Germany.
The key to the Coatings division's success is maintaining preferred supplier status with major customers by working with them to develop system solutions, which are tailor-made products and services. These system solutions help the division differentiate its product offerings from those of its competitors and foster lasting relationships with customers. In developing these system solutions, the Coatings division also draws on advances stemming from BASF's research and development activities. Currently, the Coatings division is focusing its research activities on developing environmentally friendly coating technologies with high quality characteristics such as scratch resistance. Ultraviolet (UV) curing coatings represent a particularly promising technology.
Being able to deliver tailor-made products quickly is also important to the division's success. Customers that use automotive and industrial coatings require in particular quick delivery of coatings at specified times to accommodate their just-in-time approach to manufacturing. To satisfy
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these needs, BASF's Coatings division is locating its operations near its customers' production sites.
The Coatings division purchases approximately 15% of its raw materials from other BASF operations. The division's principal raw materials are pigments, solvents, resins and additives, and the division does not rely on a dominant supplier. The Coatings division sells all of its products to external customers. The Coatings division's sales to third parties were €2,137 million in 2002.
Products
The Coatings division's products are sold on a global basis, with the exception of decorative paints, which are only sold in South America. The division has the following product lines:
Automotive OEM (Original Equipment Manufacturer) Coatings
BASF offers a complete line of automotive OEM coatings and extensive technical support to major vehicle manufacturers. BASF is a leading supplier for electrodeposition coats, primer surfacers, top-coats including basecoats, and clearcoats. All of the world's leading automobile manufacturers are long-standing customers of BASF.
Automotive Refinish Coatings
For the refinishing of automobiles and commercial vehicles, BASF offers topcoat and undercoat materials through coating systems under the well-known brand names Glasurit® and R-M®. Most of these systems, which are sold to paint distributors and automotive repair and body shops, increasingly use solvent-reducing waterborne coatings as well as high-solid systems.
Industrial Coatings
BASF offers environmentally efficient systems for coating industrial products. Application technologies include cover powder, liquid, electro-deposition, and coil coatings that are used on household appliances, commercial vehicles, industrial buildings, radiators and automotive components. Wood finishes in the furniture and construction industry represent another use for BASF's industrial coatings. BASF is the second largest coil coating producer.
Decorative Paints
BASF is the leading producer of decorative paints for interior and exterior use in the South American market. BASF's dispersion and building paints are marketed under the Suvinil® trademark and enjoy a high level of customer recognition.
Production capacities as of December 31, 2002 for the major products in the Coatings division are as follows:
Product |
Annual Production Capacity (metric tons) |
|
---|---|---|
Electrodeposition coatings | 210,000 | |
Powder coatings | 30,000 | |
Solventborne coatings | 415,000 | |
Waterborne coatings | 45,000 | |
Waterborne (Decorative paints) | 320,000 |
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Markets and Distribution
In 2002, Europe accounted for 42% of the Coatings division's sales. North America accounted for 35% and South America for 14%, while the Asia, Pacific Area, Africa region accounted for 9% of the division's sales.
BASF sells products of the Coatings division to customers, particularly those in the automotive industry, primarily through its own sales force. Third-party distributors also sell products to the automotive refinish, industrial coatings and South American decorative paint businesses.
The Coatings division also uses e-commerce as an important distribution channel, in particular for its automotive refinish coatings. In North America, customers of BASF's automotive refinish technologies business can order products online at bodyshopmall.com. For customers in Europe the division has established similar e-commerce portals to sell its Glasurit and R-M brands.
Although price is important to the division's customers, competition is also based on the ability of coatings suppliers to collaborate with customers and quickly deliver tailor-made products and applications, particularly to vehicle manufacturers using a just-in-time approach to manufacturing. BASF's Suvinil line of decorative paints competes in South America primarily on the basis of brand recognition, product quality and price.
BASF considers E.I. du Pont de Nemours and Company and PPG Industries, Inc. of the United States and Akzo Nobel N.V. of the Netherlands to be the primary global competitors of the Coatings division, and Nippon Paint Company Ltd. and Kansai Paint Company Ltd. of Japan to be the division's competitors in Asia.
Functional Polymers
Overview
BASF's Functional Polymers division is one of the largest producers of acrylic acid and its derivative products, which are mainly superabsorbents and dispersions. Dispersions are used in a multitude of industries, including the manufacture of paper, decorative paints, adhesives, non-woven materials, carpets, fibers and plastics. The Functional Polymers division also manufactures wet end chemicals for paper production. The most important customers of the Functional Polymers division are the paper, construction, adhesive, sanitary care and coatings industries.
The Functional Polymers division purchases approximately 70% of its raw materials from other BASF operations through the company's Verbund. Such raw materials include styrene, butadiene, oxo alcohols and above all propylene, which is used to produce acrylic acid. The division sells most of its products to external customers, but also sells approximately 10% of its products to other BASF operations.
In Europe and North America, a comprehensive restructuring program to improve the division's competitiveness is nearly complete. The division has streamlined its workforce in Europe and shifted production from older plants to new, more efficient plants and to plants closer to customers in an effort to reduce transportation costs. The latest investments are the new superabsorbents plant in Antwerp that is directly fed with acrylic acid from the existing acrylic complex, and the new plant for paper coating binders in Hamina/Finland that is ideally located to supply the paper mills in Northern Europe.
In North America, the division has reduced its workforce and consolidated its production activities to control costs and increase capacity utilization rates of some plants.
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The Functional Polymers division continues to strengthen its position in Asia, the fastest growing region worldwide. In Nanjing/China, BASF laid the cornerstone for the second Asian Verbund site where the division will start the production of acrylic acid and its esters by 2005.
The Functional Polymers division's sales to third parties were €2,534 million in 2002.
Products
The Functional Polymers division sells its products globally. The division has the following four major product groups that are to a significant extent based on acrylic acid and its derivatives:
Acrylic Monomers
BASF is the world's largest producer of acrylic monomers, which are sold directly to internal and external customers in the form of acrylic acid, acrylic esters and special acrylics. Acrylic monomers are used as precursors to manufacture dispersions, superabsorbents, detergents, flocculants and fibers for a wide range of industries.
Polymer dispersions for the adhesives and construction industries
BASF's polymers products consist mainly of polymer dispersions for the manufacture of adhesives, paints and finishes, as well as non-woven materials and chemicals for the construction industry. BASF's strengths lie particularly in its technical expertise and technology for adhesive raw materials, as well as in dispersions for paints and other coating materials.
Paper Chemicals
BASF offers the paper industry a complete and integrated range of chemical products for many aspects of the paper production process, including the manufacture of untreated paper, paper finishing and wastewater treatment. The Functional Polymers division's product range of paper chemicals consists of paper-processing chemicals, paper dyes and dispersions for paper coating.
In 2000, BASF introduced an innovative new class of process chemicals known as polyvinylamines. Polyvinylamines are process chemicals which improve the performance of paper production lines by removing undesirable materials and also increase the strength of paper and board grades. A commercial-scale production plant for this class of products started operation in Ludwigshafen, Germany, in 2001.
Superabsorbents
BASF sells superabsorbents globally to the personal hygiene industry, which uses these products to manufacture diapers and other sanitary care products.
Production capacities as of December 31, 2002 for the major products of the Functional Polymers division are as follows:
Product |
Annual Production Capacity (metric tons) |
|
---|---|---|
Acrylic monomers(1) | 850,000 | |
Superabsorbents | 305,000 |
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Markets and Distribution
The biggest market for the Functional Polymers division is Europe, which accounted for more than 47% of the division's sales in 2002. North America accounted for approximately 29%; the Asia, Pacific Area, Africa region for 19%; and South America for 5% of sales in 2002. The Functional Polymers division's strategic goal is to increase market share in growing markets, especially in North and South America and in Asia.
BASF sells the vast majority of the division's products primarily through its own regional sales network. Some smaller customers purchase products through distributors. Many of the division's products, particularly dispersions, contain up to 50% water. To minimize transportation costs, BASF manufactures these products at local plants and markets and sells them on a regional basis. Acrylic monomers, however, are distributed globally from production sites in Ludwigshafen, Germany; Antwerp, Belgium; Freeport, Texas; Kuantan, Malaysia; and Guaratinguetá, Brazil.
The Functional Polymers continues to develop e-commerce as a distribution channel for its products. The division began selling acrylic monomers through Elemica Holding Ltd., an independent business-to-business e-commerce company. The division's participation in WorldAccount, BASF's integrated global extranet platform, is targeted at its customers in the adhesive, construction and paper industries.
Acrylic monomers have commodity-like attributes and can be affected by cyclicality. Other products, particularly dispersions for adhesives, paints and non-wovens; superabsorbents; and paper process chemicals, are relatively resilient to economic cycles and compete primarily on the basis of product innovation and quality.
BASF's main competitor in acrylic monomers and polymers is Rohm and Haas Co. of the United States. The Dow Chemical Company and Hercules of the United States are BASF's main competitors in paper chemicals. In the superabsorbents business, BASF's main global competitors are Degussa AG of Germany and Nippon Shokubai Co., Ltd. of Japan.
AGRICULTURAL PRODUCTS & NUTRITION
Segment Overview
BASF's Agricultural Products & Nutrition business segment is active in agricultural products and fine chemicals businesses that offer opportunities for high returns and are typically resilient to economic cycles.
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The Agricultural Products & Nutrition business segment conducts its activities through its Agricultural Products and Fine Chemicals divisions, which are treated as separate reportable operating segments. Key information is provided in the following table:
|
2002 |
2001 |
2000 |
|||||||
---|---|---|---|---|---|---|---|---|---|---|
|
(euros in millions) |
|||||||||
Agricultural Products | ||||||||||
Sales to third parties | € | 2,954 | € | 3,478 | € | 2,428 | ||||
Percentage of total BASF sales | 9% | 11% | 7% | |||||||
Intersegmental transfers | € | 21 | € | 30 | € | 34 | ||||
Income from operations | € | 61 | € | 18 | € | (443 | ) | |||
Capital expenditures | € | 88 | € | 130 | € | 3,260 | ||||
Fine Chemicals | ||||||||||
Sales to third parties | € | 1,970 | € | 1,984 | € | 1,739 | ||||
Percentage of total BASF sales | 6% | 6% | 5% | |||||||
Intersegmental transfers | € | 36 | € | 29 | € | 44 | ||||
Income from operations | € | (6 | ) | € | (210 | ) | € | (5 | ) | |
Capital expenditures | € | 157 | € | 199 | € | 83 | ||||
Pharmaceuticals discontinued operations | ||||||||||
Sales to third parties | | € | 364 | € | 2,526 | |||||
Percentage of total BASF sales | | 1% | 7% | |||||||
Intersegmental transfers | | € | 5 | € | 36 | |||||
Income from operations | | € | 30 | € | 243 | |||||
Capital expenditures | | € | 20 | € | 121 |
The Agricultural Products & Nutrition business segment sells its products primarily to customers in the farming, food processing, animal and human nutrition, personal care and pharmaceuticals industries. The segment's products include agricultural products such as herbicides, fungicides and insecticides; and fine chemicals such as vitamins, carotenoids, pharmaceutical active ingredients; polymers for pharmaceuticals, cosmetics and human nutrition; aroma chemicals; UV (ultraviolet) filters; amino acids; feed enzymes; and organic acids.
The business segment contributes to BASF's Verbund approach to integration by purchasing a number of precursors from the company's chemical operations and using them to create higher value products. The Fine Chemicals division in particular benefits from efficiencies derived from internally purchasing precursors for manufacturing vitamins and other nutrition products. The following table indicates the segment's major products and primary applications.
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Agricultural Products:
Major Products |
Primary Applications |
|
---|---|---|
Herbicides | Control of weeds | |
Fungicides | Protection against fungal attack | |
Insecticides | Protection against insects |
Fine Chemicals:
Major Products |
Primary Applications |
|
---|---|---|
Vitamins | Animal and human nutrition | |
Carotenoids | Animal and human nutrition | |
Enzymes | Animal nutrition | |
Amino acids | Animal nutrition | |
Organic acids | Grain and compound feed preservation | |
Cosmetic ingredients | Personal care items such as skin-care additives and sunscreen agents | |
Polymers | Hair sprays, styling mousses, gels and hair conditioners for the cosmetics industry; finished dosage forms; filtration aids for beverages | |
Aroma chemicals | Fragrance and flavor raw materials | |
Pharmaceutical active ingredients | Pharmaceuticals | |
Advanced intermediates | Pharmaceuticals |
Segment Strategy
While each of the divisions in the Agricultural Products & Nutrition business segment faces competition and sets goals particular to its industry, they share the following strategic objectives:
Agricultural Products division focuses on the research, development and marketing of innovative products to improve the yields and quality of agricultural crops. Through the acquisition of the crop protection business of AHP, BASF has gained a leading position in the significant agricultural markets of North and South America while strengthening its well established position in Europe. The acquisition of Fipronil, and certain fungicides from Bayer Crop Science, is expected to improve this position further.
The Fine Chemicals division aims to achieve leading positions in the markets it serves. The division is pursuing this strategy by exploiting economies of scale, developing new production technologies that reduce costs, expanding its global presence, and attaining preferred supplier status with customers. BASF seeks to realize significant growth potential in tailored contract manufacturing under current Good Manufacturing Practice (cGMP) guidelines for the pharmaceuticals industry by capitalizing on its strengths in R&D, production expertise and backward integration. BASF is continuously building up this business, which is still in its emerging stages.
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Agricultural Products
Overview
The Agricultural Products division, headquartered in Mount Olive, New Jersey, is a leading supplier and marketer of herbicides, fungicides and insecticides. The division's principal products are used mainly by farmers to improve crop yields and crop quality. Recent acquisitions include the agricultural products business of American Home Products Corp. (AHP) of Madison, New Jersey, in 2000, as well as the insecticide Fipronil, and certain fungicides for seed treatment from Bayer Crop Science in 2003, which is still subject to approval by the anti-trust authorities.
BASF is expanding its activities in the field of plant biotechnology in response to advances in the market for agricultural products in which agricultural chemicals, plant seed and biotechnology are becoming increasingly integrated. All BASF activities involving plant biotechnology are incorporated in BASF Plant Science, which was founded in 1999. BASF Plant Science coordinates an international research and technology platform with seven sites in four countries in Europe and North America. Through use of plant biotechnology, BASF Plant Science seeks to develop crops with improved properties, such as nutritional qualities or cultivation properties, for example; higher tolerance to drought.
Products
F 500® (Pyraclostrobin), a major new fungicidal active ingredient of the strobilurin class of chemistry, has received registration by 2002 for over 20 countries. Products containing F 500® are currently being introduced in all major markets. F 500 controls major plant pathogens from all classes of fungi, and is effective against a broad spectrum of diseases in many crops including cereals, grapes, vegetables and fruits. It is also highly effective, safe for crops and has a favorable toxicological and ecotoxicity profile. F 500® has been approved for over 100 crops in over 50 indications and is marketed under the brands Comet®, and Opera® in most of Europe and South America as well as under the brands of Headline® and Cabrio® in North America since January 2003.
The most recent active ingredient from our research is Boscalid, which is highly effective for formulations for the management of fungal diseases. With its broad spectrum of activity and crop uses, Boscalid will become the backbone for our specialty crop business being complementary to our strobilurines. Boscalid is expected to be launched in time for the season 2003/04.
The following table lists the Agricultural Products division's other major active ingredients, the products containing these actives and the crops and regions they are used in:
Active Ingredient |
Brand Name |
Applications |
Primary Markets |
|||
---|---|---|---|---|---|---|
Herbicides | ||||||
Bentazon | Basagran® | Vegetables Cereals Potatoes Rice Soybeans Turf Corn Flax |
North America South America Europe Asia |
|||
Dicamba | Banvel® Clarity® Distinct® |
Corn Cereals |
North America Europe |
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Dimethenamid | Frontier® Guardsman® |
Corn Soybeans |
North America Europe |
|||
Dimethenamid-P | Outlook® | Corn Broadleaf crops |
North America | |||
Imidazolinones | Pivot® Pursuit® Lightning® Odyssey® Onduty® Raptor® |
Corn Canola Soybeans |
North America South America Asia Europe |
|||
Metazachlor | Butisan® Novall® Nimbus® |
Canola Vegetables |
Europe | |||
Pendimethalin | Stomp® Prowl® Herbadox® |
Corn Cereals Rice Soybeans Vegetables |
North America Europe |
|||
Picolinafen | Pico® | Cereals | Europe Asia |
|||
Quinclorac | Facet® Accord® |
Rice Cereals |
North America South America Asia |
|||
Sethoxydim | Poast® | Soybeans Cotton Peanuts |
North America South America |
|||
Fungicides | ||||||
Cyazofamide | Ranman® | Potatoes | Europe | |||
Dimethomorph | Acrobat® Forum® |
Potatoes Vines |
South America Europe |
|||
Epoxiconazole | Opus® | Cereals Coffee Rice Sugar beets |
Europe South America |
|||
Fenoxanil | Helmet® | Rice | Asia | |||
Kresoxim-methyl | Allegro® Juwel® Ogam® Mentor® Stroby®/Sovran® Cygnus® |
Cereals Grapes Fruits Vegetables |
Europe North America |
|||
Pyraclostrobin | Opera® Comet® Headline® Cabrio® |
Cereals Grapes Fruits Vegetables |
Europe North America South America South Africa |
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Insecticides | ||||||
Alphacypermethrin | Fastac® Mageos® Contest® |
Citrus Fruits Vines |
Europe Asia South America |
|||
Chlorphenapyr | Phantom® Mythic®, Stealth® |
Fruits Vegetables Cotton Ornamentals; Non Crop: Termites |
North America Europe Japan |
|||
Terbufos | Counter® | Corn Sugar beets Bananas |
North America South America |
In addition to herbicides, fungicides and insecticides, BASF's portfolio of agricultural products includes the CLEARFIELD® Production System, which combines herbicide-resistant seeds developed using enhanced plant breeding methods with custom-designed herbicide solutions. CLEARFIELD crops currently being marketed include corn, wheat, rice, canola and sunflower, and because the CLEARFIELD technology does not involve the introduction of genetic material from other sources, it is characterized as non-GMO (genetically modified organisms), offering advantages to the growers for certain markets.
BASF has started to further consolidate the division?s product portfolio in order to significantly reduce complexity and to focus resources. As part of the streamlining effort, a variety of active ingredients, formulations and articles will be eliminated. By the end of 2002, active ingredients have been reduced by almost one third.
On October 28, 2002, BASF signed a contract to acquire the worldwide business of the leading new chemistry insecticide Fipronil for all uses except animal health, as well as selected fungicides especially in the seed treatment applications, from Bayer CropScience. This transaction, valued at €1.2 billion, is still subject to the approval of the antitrust authorities. The aim of the transaction is to:
Through the acquisition, BASF is stepping into attractive markets, further broadening its expertise as a preferred partner of its customers and the food value chain.
Research and Development
BASF's research and development activities in Agricultural Products cover all three areas of crop protection: fungicides, herbicides and insecticides. The division's research and development is located in Ludwigshafen and Limburgerhof, Germany, and at the Research Triangle Park (RTP) in Raleigh, North Carolina. In addition to these global research centers, BASF has a network of experimental and research stations that are located in key markets around the world. These allow BASF to conduct research throughout the year and on crops that grow only in specific regions.
In 2002, research and development spending in the Agricultural Products division was approximately 10% of the division's sales to third parties. BASF is constantly striving to increase
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effectiveness, efficiency and focus on market needs of the division?s R&D function. Amongst these are:
Innovation is particularly important since the effectiveness and efficiency of products might decrease over time for biological reasons. Including recent market introductions, BASF's product pipeline has 13 projects to be launched by 2007. BASF estimates the total peak sales potential of these projects at around €1.7 billion, making it one of the strongest pipelines in the industry:
|
Product Group |
Uses |
Total Peak Sales |
||||
---|---|---|---|---|---|---|---|
Projects in launch (2001/02) | about €900 million | ||||||
Fenoxanil | Fungicide | Rice | |||||
Picolinafen | Herbicide | Cereals | |||||
Dimethenamid-P | Herbicide | Corn | |||||
Pyraclostrobin (F 500®) | Fungicide | Cereals, Vine, Vegetables | |||||
Chlorfenapyr | Insecticide | Termites | |||||
Projects in development (launch targeted before 2006/07) |
about €800 million |
||||||
Boscalid | Fungicide | Vines, Fruits, Vegetables | |||||
Tritosulfuron | Herbicide | Cereals, Corn | |||||
Dimoxystrobin | Fungicide | Cereals | |||||
Orysastrobin* | Fungicide | Rice | |||||
Metrafenone* | Fungicide | Cereals, Vine | |||||
n.n. | Herbicide | Corn | |||||
n.n. | Insecticide | Vegetables, Potatoes | |||||
n.n. | Herbicide | Cereals | |||||
Total | about €1,700 million |
Growth is expected to be strongly driven by our flagship product, the fungicide F 500®, which is currently being introduced in all major markets, as well as by Boscalid, our multipurpose fungicide for specialty crops. The expansion of the CLEARFIELD Production System to additional regional markets provides further growth potential.
Plant Biotechnology
Plant Biotechnology is significantly changing the agricultural markets. It is one of the most promising technologies of the twenty-first century because it is the key to the solution to important questions regarding the future; the key to health, nutrition, and the supply of raw materials for a steadily growing world population.
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BASF has the goal of becoming a leading player in the plant biotechnology market and expanding its position as a major supplier to the agricultural industry. BASF announced in 2000 to spend about €700 million over 10 years on research and development activities in plant biotechnology.
All BASF activities involving plant biotechnology are incorporated in BASF Plant Science. BASF Plant Science coordinates an international research and technology platform with seven sites in four countries in Europe and North America with a staff of about 400. In addition, BASF Plant Science has established numerous complementary cooperations with research institutes, universities and biotechnology companies in Europe and North America.
The research activities of BASF Plant Science are concentrated in the areas of more efficient agriculture, improved nutrition and use of plants as "green factories". These include for example plants with improved tolerance to drought. Another research focus is to develop plants with a higher level of vitamins or with omega-3-fatty acids that can prevent cardiovascular diseases.
In 2002 BASF Plant Science received a favorable opinion from the European Union's Scientific Committee on Plants on a genetically modified "High Amylopectin" potato. The amylopectin starch is designed to improve industrial manufacturing processes as well as product quality in the paper, textile, adhesive and cosmetic industry. The amylopectin potato is the first genetically modified potato, which received a favorable opinion from the EU Committee. It will be ready to be marketed after regulatory approval for commercialization.
BASF cannot give assurances that any of its research and development projects will survive the development process and ultimately obtain the requisite regulatory approval or, if approved, will be commercially profitable. Competitors may also launch competing or improved products.
Markets and Distribution
The Agricultural Products division markets its products globally, focusing on strategic markets. Agricultural Products division's sales to third parties were €2,954 million in 2002. The following tables show sales by product group and region:
Product Group |
2002 Sales |
|
---|---|---|
|
(euros in millions) |
|
Herbicides | 1,414 | |
Fungicides | 906 | |
Insecticides and other agrochemical products | 634 |
Regions |
2002 Sales |
|
---|---|---|
|
(euros in millions) |
|
Europe | 1,320 | |
North America | 945 | |
South America | 335 | |
Asia/Pacific/Africa | 354 |
BASF has plants for synthesizing active ingredients at BASF's Verbund site in Ludwigshafen and in Schwarzheide, Germany; Hannibal, Missouri; Beaumont, Texas; Tarragona, Spain; Thane, India; and at BASF's Brazilian sites in Guaratinguetá and Resende. Products for final sale are formulated in facilities that are usually located close to the market. The formulating of products is carried out either at BASF plants or together with partners. In 2002, we have exited our sites in Barranquilla, Colombia; Paulinia, Brazil, and Chungli, Taiwan as well as closed a formulation plant at our site in Hannibal, Missouri.
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The Agricultural Products division delivers high performance products and competes primarily on innovation, product quality and service. BASF directs marketing and sales efforts through multi-staged marketing channels, which include wholesalers and commercial distributors. In 2002 the US marketing and Sales organization was further streamlined and redirected towards changing market structures.
The global market for agricultural products is seasonal, since the main markets for these products are in the Northern Hemisphere. Sales tend to be higher in the first and second quarters of the year, when the growing season in North America and Europe is underway. Sales during the second half of the year, which are driven primarily by the main growing season in South America, are weaker.
Over the last years, the agrochemical industry has been going through a process of consolidation. As a result, the number of basic suppliers of crop protection products has decreased. BASF considers the main competitors of the Agricultural Products division to be Syngenta AG of Switzerland; Bayer CropScience AG of Germany (formed in 2002 through the acquisition of the agricultural products activities of Aventis S.A. of France through Bayer AG of Germany); as well as Monsanto Co., The Dow Chemical Company and E.I. du Pont de Nemours and Company of the United States.
The market for chemical-based crop protection products decreased compared with 2001 due to:
However, the market for agricultural products is forecasted to grow in the medium to long term. The main driver is a growing world population and therefore a rising demand for food.
Governmental Regulation
In most countries, crop protection products (including genetically modified plants) must obtain government regulatory approval prior to marketing. The regulatory framework for crop protection and environmental health products is directed to ensure the protection of the consumer, the applicator and the environment. The strictest standards are applied in the United States, Japan and Western Europe. In the United States, the EPA (Environmental Protection Agency) has the responsibility for registration of all chemicals released into the environment, including herbicides, insecticides, fungicides and plant growth regulators irrespective of whether they are used for crop protection or for public health. Significant amounts of EPA resources are concentrated on the effects of crop protection products on the environment and on the safety of fish, wildlife and water resources. Plant-biotechnology-based crop protection products are also regulated by the USDA (U.S. Department of Agriculture) for environmental safety of the plant and by the FDA (U.S. Food and Drug Administration) to ensure the safety of food.
Since human exposure to a crop protection or environmental or public health product may occur from residues on food or from residential lawn use and/or indoor residential use, the safety assessment considers the human risk from all anticipated routes of exposure. Special sensitivities, food consumption and exposure patterns on infants and children are specifically considered. If the
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product is used on a food crop, a legal limit for residual chemical or a tolerance is established for the specific chemical. This limit is based on a strict health standard and the data provided by the manufacturer.
It generally takes five to seven years from discovery of a new active ingredient until the dossier is submitted to the appropriate regulatory agency for product approval. There are no statutory time frames in the United States for registration of new crop protection and environmental health products. The standard time frame for registration of an agricultural product is typically 30 to 36 months.
Genetically modified plants must undergo a regulatory assessment by the USDA for environmental safety including impact on native species and the impact of environmental release. The FDA considers the safety of the modified food and whether it is "substantially similar" to existing food products. Part of this review considers the possible introduction of new toxins or potential allergens into the food. Foods that are not considered "substantially similar" must undergo a more detailed review and approval process by the FDA.
Fine Chemicals
Overview
BASF's Fine Chemicals division develops, manufactures and sells approximately 900 different high-value specialty products to approximately 8,000 customers. The Fine Chemicals division serves the animal and human nutrition, pharmaceutical, cosmetics and aroma chemicals industries, steadily growing markets driven by a growing world population with increasing needs in healthcare and lifestyle. In all of the division's main product groups BASF is one of the top three suppliers. BASF further strengthened its animal nutrition business in 2002 with the acquisition of Formi®, the first approved alternative to feed antibiotics for use in pig breeding from Hydro Formates. Additionally BASF formed a Joint venture with the company Fortitech, USA for the manufacturing, marketing and sales of human nutrition premix products in Europe, Asia, South America and Africa. This will sustain BASF?s respective position as leading supplier of nutritional ingredients.
BASF's Fine Chemicals division is a leading supplier of vitamins; carotenoids; pharmaceutical active ingredients and advanced intermediates; polymers for the pharmaceuticals, cosmetics and human nutrition industries; raw materials for aroma chemicals; UV (ultraviolet light) filters; amino acids; enzymes; non-antibiotic growth promoters and organic acids for the animal nutrition industry.
The Fine Chemicals division benefits from BASF's Verbund approach to integration by purchasing approximately 35% of its raw materials from other BASF operations. Virtually all of the division's products are sold to external customers.
About 60% of the division's raw material purchases are bulk commodities from external and internal sources, such as nutrients for vitamin premixes; sugar and molasses for lysine and pseudoephedrine production; and urea and acetanhydride for purines. These supplies are readily available on the market. Among specialty inputs, no single product accounts for more than 4% of total external purchases.
Capital expenditures in the Fine Chemicals division from 2000 to 2002 included production plants and manufacturing equipment in Germany, Denmark and Korea. The Fine Chemicals division's most significant capacity expansions during this period were for the production and formulation of carotenoids; vitamin E and its precursors; Vitamin B2, pseudoephedrine, purines (caffeine, theophylline), UV absorbers; and for aroma chemicals such as citral, geranonitrile and Lysmeral®. Citral is also used as a vitamins intermediate.
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The key elements of the division's success are establishing a global sales presence by maintaining low costs and achieving preferred supplier status with major customers, as this status promotes lasting relationships and often generates higher sales volumes. BASF believes that its Fine Chemicals division generally has a good cost position in comparison with its competitors. In the few areas where the division's production costs do not compare favorably with those of competitors, BASF is making process improvements in existing plants and transferring production capacities from smaller facilities to world-scale plants.
The Fine Chemicals division aims to expand its role as a contract manufacturer for the pharmaceutical industry. As more and more pharmaceutical companies concentrate on researching, developing and marketing new products, production of active ingredients is increasingly being contracted out to fine chemical companies that both specialize in the synthesis of complex molecules and have suitable multipurpose plants that meet the pharmaceutical industry's standards. Over the next five years, BASF's goal is to become a leading contract manufacturer for this industry.
Products
The following are the main product lines of the Fine Chemicals division:
Vitamins
BASF is the second largest vitamins producer worldwide, and vitamins account for approximately one third of sales in the Fine Chemicals division. BASF produces ten of the 13 naturally occurring vitamins. These include the water-soluble vitamins B2 (riboflavin), Calpan (calcium d-pantothenate) and C, as well as the fat-soluble vitamins A, E and D3. The Fine Chemicals division sells vitamins mainly to the human and animal nutrition industries. BASF is currently pursuing an investment program in its vitamins business. In 2001, BASF acquired the vitamins business of Takeda Chemical Industries Ltd., and now offers a complete range of fat- and water-soluble vitamins. The company estimates that as a result of the acquisition it has a 25% share of the world market for vitamins. In the second phase of the investment program, which is expected to be completed by 2006, BASF plans to invest in world-scale plants for vitamins E, B2 and C. BASF's vitamins sales are evenly divided among Europe, North America and Asia.
Carotenoids
Carotenoids are nature-identical products that provide certain health benefits and are also used to color foods. This product line includes beta-carotene, canthaxanthine and astaxanthine for the food, feed and nutritional supplement industries for human and animal nutrition. Market success with carotenoids depends critically on formulation expertise to provide stability and bio-availability. More than half of BASF's carotenoid sales are in Europe.
Pharmaceutical Active Ingredients and Advanced Intermediates
The main products in this category are caffeine, pseudoephedrine, theophylline, ibuprofen and povidone iodine. Beverage manufacturers are the primary buyers of caffeine, while theophylline and pseudoephedrine are used to treat respiratory diseases. Ibuprofen is used in a variety of over-the-counter and prescription products to treat mild pain. All of BASF's production sites for these products have GMP (good manufacturing practice) certification, a quality standard granted by an independent agency and demanded by companies who market and sell these products. BASF sells these products worldwide, with the United States being the most important market, followed by Western Europe. BASF is the number one producer worldwide of all the products in this category.
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BASF offers a range of customized manufacturing and formulation capabilities to the worldwide pharmaceuticals industry. These activities are complemented by flexible, multi-product GMP plants, in particular at the Minden, Germany site, and BASF's chemical and biotechnological R&D skill.
Polymers
The Fine Chemicals division sells polymers for applications in the cosmetics, pharmaceuticals and food industries. In pharmaceuticals, polymers are used as binders, disintegrants, coatings and solvents for the manufacture of finished dosage forms. The cosmetics industry uses polymers in hair care products such as hairspray, styling mousses, gels and hair-conditioners. In the food industry, polymers are applied as filtration aids for beverages such as beer, wine and soft drinks. BASF sells polymers mainly in Europe.
Amino Acids
Amino acids are feed additives that serve as an efficient protein source for animal breeding. An important product is lysine, of which BASF is among the top three producers. The Fine Chemicals division produces lysine at BASF's site in Gunsan, Korea. BASF has a strong foothold in the Asian market for amino acids, with the region accounting for half of the sales for this product group.
Enzymes
Enzymes, which are proteins that function as biochemical catalysts, are used for animal nutrition to improve feed absorption. BASF's enzyme product line includes Natuphos®, Natustarch®, and Natugrain®, which the Fine Chemicals division produces and markets pursuant to a cooperation agreement with DSM N.V. of the Netherlands. Most of BASF's enzyme sales are roughly divided between Europe and North America.
Organic Acids
Organic acids are used as preservatives for grains and compound feeds. BASF offers a wide range of organic acid products that suppress the growth of molds and bacteria. BASF is the leading supplier of standard and tailor-made organic acids for the feed industry in Europe and Asia. With Formi® BASF offers the first non-antibiotic growth promoter, an alternative to antibiotics to be banned in European animal breeding as of 2006. Formi® has been acquired from Norsk Hydro AS in 2002.
Cosmetics Ingredients
Cosmetics ingredients are raw materials for many personal care products, including skin-care additives and sunscreen agents. BASF sells these products primarily in Europe. The Fine Chemicals division is the world market leader in the UV absorber business and offers the full range of UVA and UVB absorbers.
Aroma Chemicals
Aroma chemicals are fragrance and flavor raw materials that are used as precursors for perfumes, food products, detergents and cosmetics. BASF sells these products primarily in Europe. The new lysmeral plant, which has been on stream since 2002, further strengthens BASF's position as the leading manufacturer of petrochemicals-based aroma chemicals.
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Research and Development
The Fine Chemicals division's research and development activities focus on constantly improving BASF's cost position while generating a flow of new products. In 2002, the Fine Chemicals division spent approximately 4% of its consolidated sales on research and development activities, essentially unchanged from 2001.
Approximately half of the Fine Chemicals division's research and development expenses in 2002 were allocated to human nutrition and pharmaceuticals. Around a third was spent on products for the animal nutrition industry. The remainder was earmarked for applications in cosmetics and aroma chemicals.
In the animal nutrition business, BASF seeks to increase its market share by ensuring superior product quality. Reducing production costs is essential for the necessary increase in profitability. BASF also directs research efforts at extending the feed additives product range, for example, by developing CLA (Conjugated linolic acid) to control fat in animals or by adding new heat-stable enzymes to the Natuphos/Natustarch range of feed enzymes. These enzymes are designed to improve digestion in animals and reduce the phosphate content of excretions.
Biotechnological production processes are becoming increasingly important to the success of many fine chemical products because they reduce variable production costs and allow for continuous improvement in the bacteria strains and fermentation processes for vitamins and amino acids. BASF is currently working on optimizing the fermentation and production processes for the amino acid lysine. BASF has successfully replaced chemical synthesis with biotechnology-based processes to produce vitamin B2 and precursors of vitamin C.
Markets and Distribution
The Fine Chemicals division's sales to third parties were €1,970 million in 2002. In 2002, Europe accounted for 43% of the Fine Chemicals division's sales; North America for 28%, the Asia, Pacific Area, Africa region for 23%; and South America for 6%. The following table shows the Fine Chemicals division's sales for 2002 by customer industry:
Customer Industry |
Sales |
|
---|---|---|
|
(euros in millions) |
|
Animal nutrition | 874 | |
Human nutrition | 371 | |
Pharmaceuticals | 389 | |
Personal care, cosmetics and aroma chemicals | 336 |
The main customers of the Fine Chemicals division are global participants in the animal nutrition, human nutrition, pharmaceuticals, personal care and aroma chemical industries. Many of the division's products are sold in relatively small volumes and are often tailor-made to meet customer specifications.
BASF sells the vast majority of its fine chemical products through its own sales force, which targets major global customers. Key account managers are assigned to these major customers. Through its sales and marketing departments, BASF works closely with customers to develop specific applications and to collaborate on developing new products. BASF also sells its fine chemical products through its global extranet platform, WorldAccount.
BASF's competitive position depends to a large extent on its ability to compete on price, product quality and customer service. This requires comprehensive cost leadership in the whole supply chain: production, logistics, marketing and sales.
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BASF expects the trend toward globalization and consolidation to continue among customers of the Fine Chemicals division. The trend toward commoditization for certain fine chemicals, such as vitamins, is continuing.
BASF considers its main competitors in the animal nutrition area to be Roche (DSM) of Switzerland, Archer Daniels Midland Co. of the United States, Novo Nordisk A/S of Denmark, Adisseo Group and Rhodia S.A. of France, Eisai Co. Ltd. of Japan and new entrants from China. In the human nutrition area, BASF's main competitors are Roche and Merck KGaA of Germany. In pharmaceutical active ingredients, BASF considers Albemarle Corporation, Mallinckrodt Inc., International Specialty Products Inc. and FMC Corporation of the United States to be its main competitors, as well as a number of Chinese and Indian suppliers. In cosmetics and aroma chemicals, Givaudan of Switzerland, International Specialty Products, Hercules Inc., Millennium Specialty Chemicals, IFF Inc., National Starch & Chemical Co. of the United States and Kurarai of Japan are BASF's main competitors.
Governmental Regulation
BASF's various Fine Chemicals products are subject to regulation by government agencies throughout the world. The primary emphasis of these requirements is to assure the safety and effectiveness of BASF's products. Of particular importance in the United States is the Food and Drug Administration (FDA), which regulates many of BASF's Fine Chemicals products. The FDA oversees the marketing, manufacturing and labeling of cosmetics (e.g., sunscreen agents), pharmaceuticals (e.g., pharmaceutical active ingredients), foods (e.g., dietary supplements, including vitamins) and feeds (e.g., vitamins, carotenoids). The Federal Trade Commission regulates claims made in the advertising of dietary supplements. Animal health products are also regulated in the United States by the United States Department of Agriculture and the Environmental Protection Agency.
One of the major markets for BASF's fine chemicals is the European Union (E.U.). In the E.U., similar regulatory systems are established on the national level of different member states as well as on the pan-European government level. Positive lists and negative lists exist in Europe and they regulate the usage of various substances in order to ensure consumer safety. Before the substances are added to these lists, they are subject to a rigorous approval procedure. A product is approved in the E.U. only after its safety is assessed by a committee of independent academic scientists.
In countries other than the United States and those of the E.U. in which BASF conducts business, BASF is subject to regulatory and legislative climates that are similar to or sometimes even more restrictive than those described above. The regulatory environment in Japan, for example, can be more restrictive than that of the United States or the E.U. Furthermore, many emerging markets are developing regulatory systems in line with Western standards.
Segment Overview
BASF conducts the activities of its Oil & Gas segment through its subsidiary Wintershall AG, one of the leading oil and gas companies in Germany. Wintershall and its affiliated companies are active in two sectors:
Oil and Natural Gas Exploration and Production
Wintershall searches for and produces oil and natural gas in 10 countries on four continents. BASF presently conducts its most important oil exploration and production operations in North
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Africa/Middle East and in Germany, and its most significant gas exploration and production activities in Argentina, Germany and the North Sea. Wintershall's strategy is to increase its hydrocarbon production by at least 50% from 2001 through 2010. The company also aims to maintain a ratio of proved reserves to production at approximately 10 years. Wintershall markets approximately 70% of its crude oil production through its wholly owned subsidiary Wintershall Oil AG of Zug, Switzerland.
Natural Gas Distribution and Trading
BASF conducts natural gas distribution and trading activities through two joint ventures WINGAS GmbH (WINGAS) and Wintershall Erdgas Handelshaus GmbH (WIEH) in partnership with OAO Gazprom (Gazprom) of Russia. WINGAS owns and operates a pipeline system in Germany that is approximately 2,000 kilometers in length for the distribution of natural gas. The company also owns and operates one underground natural gas storage site, which has a capacity of 157 billion cubic feet and is the largest in Western Europe. WIEH acts exclusively as a trading company, purchasing Russian natural gas and marketing it to WINGAS and Verbundnetz Gas AG (VNG), a transmission and distribution company in eastern Germany in which Wintershall has a 15.8% ownership interest. WIEH also markets Russian natural gas in Central Europe through its Swiss subsidiary Wintershall Erdgas Handelshaus Zug AG (WIEE), Switzerland.
The Oil & Gas segment sells most of the natural gas it produces to third parties, however through WINGAS it also supplies BASF with natural gas consumed at BASF's Verbund site in Ludwigshafen, Germany and at other BASF companies. The Oil & Gas segment sells all of the oil it produces to third parties. Key information is provided in the table below:
|
2002 |
2001 |
2000 |
|||
---|---|---|---|---|---|---|
|
(euros in millions) |
|||||
Sales to third parties, net of natural gas taxes | €4,199 | €4,516 | €3,957 | |||
Natural gas taxes | 303 | 268 | 259 | |||
Intersegmental transfers | 363 | 413 | 320 | |||
Sales incl. Intersegmental transfers | 4,562 | 4,929 | 4,277 | |||
Royalties | 210 | 312 | 276 | |||
Sales incl. intersegmental transfers, less royalties | 4,352 | 4,617 | 4,001 | |||
Income from operations | 1,210 | 1,308 | 1,310 | |||
Capital expenditures | 920 | 229 | 267 |
The Oil and Gas segment's sales to third parties, net of petroleum and natural gas taxes, accounted for 11.0% of BASF's total sales in 2000 and 13.9% of BASF's total sales in 2001. In 2002, the segment accounted for 13.0% of BASF's total sales.
Segment Strategy
The Oil & Gas segment seeks to increase production of oil and gas by at least 50% between 2001 and 2010. This will be accomplished by strengthening its exploration activities, developing new fields, optimizing production in existing facilities, and seeking additional acquisitions. To ensure the company's ongoing competitiveness, Wintershall focuses on the following core regions:
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Wintershall's goal is to maintain a ratio of proved reserves to production of approximately 10 years and a suitable balance of assets operated by Wintershall and by third parties. Wintershall's strategy for achieving these goals is:
In the natural gas marketing and distribution business, WINGAS currently is the fourth largest natural gas transmission and distribution company in Germany. Ongoing liberalization of the European natural gas market requires natural gas distributors to give third parties access to their pipelines. This creates significant growth opportunities for WINGAS, since the company is eligible to transport natural gas through its competitors' extensive transmission networks. Additionally, increases in market share are expected by expanding WINGAS's transmission and distribution activities into new regions.
Exploration and Production of Oil and Natural Gas
The exploration and production of oil and natural gas historically have been Wintershall's core businesses, with operations in Germany, Libya, Argentina, Dubai, Russia and the Netherlands.
BASF believes that Wintershall presently has finding and development costs that are below the industry average. Unlike global oil and gas exploration and production companies, Wintershall focuses its exploration and production activities on a select number of core regions where a combination of technical expertise, local operating experience and strategic partnerships allow it to develop petroleum resources at below-average costs.
Wintershall is the operator of most of the significant exploration and production projects in which it has an interest. In projects where it is not the operator, Wintershall participates in operating decisions pursuant to agreements with operators.
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The activities that the Oil & Gas segment presently conducts are as follows:
Country |
Activities |
Country |
Activities |
|||
---|---|---|---|---|---|---|
Argentina | Oil and gas exploration and production | Libya | Oil and gas exploration and production | |||
Azerbaijan(1) |
Oil exploration |
the Netherlands |
Oil and gas exploration and production |
|||
Brazil(1) |
Oil exploration |
Qatar |
Oil exploration |
|||
Dubai |
Oil exploration and production |
Romania |
Gas exploration and production |
|||
Germany |
Oil and gas exploration and production |
Russia(2) |
Oil exploration and production |
Reserves
The Oil & Gas segment's most significant oil reserves are in North Africa/Middle East and Germany, with the substantial share of these reserves being located in Libya. The most significant natural gas reserves are in Argentina and Germany.
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The Oil & Gas segment's proved oil and gas reserves and proved developed oil and gas reserves in each of four geographic areas as of December 31, 2002, 2001 and 2000 were as follows:
|
Germany |
North Africa and Middle East(1) |
Argentina |
Rest of World(1) |
Total |
Rest of World |
||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
|
|
|
|
(at equity) |
||||||
At December 31, 2002 | ||||||||||||
Oil (millions of barrels) | ||||||||||||
Proved reserves | 93 | 422 | 49 | 1 | 565 | 17 | ||||||
Proved developed reserves | 76 | 369 | 33 | 1 | 479 | 17 | ||||||
Gas (billions of cubic feet) | ||||||||||||
Proved reserves | 482 | 208 | 1,341 | 328 | 2,359 | | ||||||
Proved developed reserves | 425 | 149 | 684 | 105 | 1,363 | | ||||||
At December 31, 2001 |
||||||||||||
Oil (millions of barrels) | ||||||||||||
Proved reserves | 101 | 442 | 39 | | 582 | 19 | ||||||
Proved developed reserves | 70 | 412 | 28 | | 510 | 19 | ||||||
Gas (billions of cubic feet) | ||||||||||||
Proved reserves | 500 | 172 | 1,225 | 134 | 2,031 | | ||||||
Proved developed reserves | 500 | 171 | 612 | 57 | 1,340 | | ||||||
At December 31, 2000 |
||||||||||||
Oil (millions of barrels) | ||||||||||||
Proved reserves | 116 | 479 | 30 | | 625 | | ||||||
Proved developed reserves | 76 | 462 | 22 | | 560 | | ||||||
Gas (billions of cubic feet) | ||||||||||||
Proved reserves | 509 | 228 | 920 | 89 | 1,746 | | ||||||
Proved developed reserves | 503 | 228 | 519 | 54 | 1,304 | |
At 2002 levels of production, in terms of barrel of oil equivalents, proved oil reserves would last approximately 10 years, and in terms of cubic feet equivalents, proved gas reserves would last approximately 12 years.
Exploration and Production
The net quantities of oil and gas produced as well as the average sales price and production cost (lifting cost) per unit of oil and gas produced in each of the last three years were as follows:
|
2002 |
2001 |
2000 |
||||||
---|---|---|---|---|---|---|---|---|---|
Oil | |||||||||
Net quantities produced (millions of barrels) | 60 | 60 | 56 | ||||||
Average sales price less royalties (per barrel) | €19.10 | €20.39 | €23.76 | ||||||
Average production cost (lifting cost) (per barrel) | € | 3.44 | € | 3.60 | € | 3.60 | |||
Gas |
|||||||||
Net quantities produced (billions of cubic feet) | 189 | 186 | 145 | ||||||
Average sales price less royalties (per thousand cubic feet) | € | 1.92 | € | 2.57 | € | 2.35 | |||
Average production cost (lifting cost) (per thousand cubic feet) | € | 0.52 | € | 0.54 | € | 0.50 |
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Wintershall's total gross and net productive wells, total gross and net developed acres and total gross and net undeveloped acres (both leases and concessions) as of December 31, 2002, were as follows:
|
Germany |
North Africa and Middle East(1) |
Argentina |
Rest of World(1) |
Total |
Rest of World (at equity) |
||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Oil | ||||||||||||
Total gross productive wells | 527.0 | 280.0 | 57.0 | 8.0 | 872.0 | 12.0 | ||||||
Total net productive wells | 244.1 | 64.4 | 18.2 | 8.0 | 334.7 | 6.0 | ||||||
Gas |
||||||||||||
Total gross productive wells | 150.0 | 0.0 | 150.0 | 128.0 | 428.0 | 0.0 | ||||||
Toal net productive wells | 62.3 | 0.0 | 35.7 | 17.6 | 115.6 | 0.0 | ||||||
Oil and Gas Acreages (thousand of acres) |
||||||||||||
Total gross developed acres | 163.9 | 92.9 | 256.2 | 121.2 | 634.2 | 0.9 | ||||||
Total net developed acres | 56.3 | 28.8 | 60.4 | 16.2 | 161.7 | 0.4 | ||||||
Total gross undeveloped acres | 2,689.5 | 2,075.2 | 4,592.9 | 5,133.1 | 14,490.7 | 5,589.1 | ||||||
Total net undeveloped acres | 1,354.1 | 788.8 | 1,473.9 | 1,734.9 | 5,351.7 | 2,794.5 |
In 2002, Wintershall spent €999 million for exploration, acquisition and investment, compared with €392 million in 2001. Thereof, €749 million were spent in Europe (2001: 136 million), €124 million in North Africa/Middle East (2001: €100 million), €111 million in South America (2001: €120 million) and €15 million in Russia/Caspian Sea (2001: €36 million).
Exploration activities are focused on Europe, the Southern Cone region of South America, North Africa/Middle East (mainly Libya) and Russia/Caspian Sea. Either directly or through its subsidiaries, Wintershall was involved in the drilling and completion of 16 exploratory wells which resulted in seven successful wells. As of December 31, 2002, Wintershall had begun drilling three additional exploratory wells.
In 2002, approximately 70% of the Oil & Gas segment's oil reserves and production activities were in North Africa and the Middle East. The substantial majority of these reserves and production activities were in Libya, where the segment operates several onshore oilfields and utilizes associated natural gas for local consumption. BASF does not believe the ILSA (Iran-Libya Sanctions) Extension Act adopted by the United States government will have a material adverse effect on BASF's financial condition or results of operations. Remaining oil production takes place primarily in the Mittelplate offshore oil field in the German North Sea as well as in Dubai, Argentina and Russia.
With approximately 200 million barrels of proved initial reserves, the Mittelplate field is the largest known German oil reservoir. Wintershall and its partner, RWE-Dea AG, have been producing oil from an offshore production platform since 1987. As of 1998, the Mittelplate field has also been developed from an onshore site by extended-reach wells. In 2002, oil production increased to 13.9 million barrels of which 8.2 million barrels were produced through extended-reach wells. Each partner has a 50% interest in the project.
Approximately 45% of Wintershall's natural gas is produced in Argentina. In 2001, Wintershall decided to develop the Carina and Aries gas fields off the coast of Tierra del Fuego. As a result of the economic development in Argentina in 2002, the project schedule has been adjusted in accordance with expected gas demand. Wintershall also holds a 10% share in the "Cruz del Sur"
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gas pipeline project. The project was completed and became operational in 2002. With this pipeline, which runs from Punta Lara, Argentina, to Montevideo, Uruguay, Wintershall participates in the strategic development of new gas markets in Uruguay. Southern Brazil represents another growing gas market in which Wintershall may participate, and the pipeline may be extended to this region depending on market conditions.
In the Netherlands Wintershall acquired Clyde Netherlands B.V. from ConocoPhillips, effective November 5, 2002. Through the acquisition Wintershall more than doubles its reserves and future production in the Netherlands. Wintershall is now the 3rd largest gas producer in the country and operates 21 offshore platforms. Clyde also contributes substantially to Wintershall's exploration portfolio. Highly qualified staff strengthens Wintershall's global Center of Expertise for Offshore Activities. The acquisition of Clyde combines two companies whose portfolios complement each other.
The Oil & Gas segment has a 49.95% participation interest in and is the operator of the first natural gas offshore field on the German continental shelf, approximately 300 kilometers off the German North Sea coast. Since production start-up in 2000 the field produces at a gas plateau rate of 45 billion cubic feet per year. The major partners in this project include Exxon Mobil Production Deutschland GmbH and RWE-Dea AG N.V. Nederlandse Gasunie, a Dutch natural gas distributor has contracted to purchase the natural gas produced from this field.
In spring 1999, BASF signed a German-Russian economic agreement with Gazprom that provides a framework for future project-specific agreements. The agreement also contemplates the joint participation of Wintershall and Gazprom in the exploration and production of oil and gas primarily in Russia. Wintershall and Gazprom are specifically planning to participate in the development of large gas/condensate fields in Western Siberia. Such developments will have to be the subject of future agreements. Gazprom and Wintershall are developing field development concepts.
In general, oil and gas exploration and production activities require high levels of investment and entail particular economic risks and opportunities. These activities tend to be highly regulated, and companies engaging in these activities generally may face intervention by governments in matters such as:
Crude oil prices are subject to international supply and demand and other factors that are beyond an oil company's control. Political developments can affect world supply of and demand for oil, and therefore oil prices as well. Such factors can also affect the price of natural gas sold under long-term contracts because, under long-term contracts in Germany and in many other countries, natural gas pricing typically is tied to prices of refined products pursuant to a specified time lag. Crude oil prices are generally set in U.S. dollars, while costs may be incurred in a variety of currencies. Fluctuations in exchange rates therefore can give rise to foreign exchange exposures.
As with most international oil and gas companies, substantial portions of the oil and gas reserves of Wintershall are located in countries outside the European Union and North America, some of which can be considered politically and economically less stable than European Union or North American countries.
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These reserves and the related operations may be subject to political risks.To date, political risks have not significantly affected the Oil & Gas segment or had a material adverse effect on BASF's financial condition or results of operations.
Wherever possible, Wintershall arranges capital investment guarantees by the German government to protect its investments. Covered risks include political risks, such as the risk of war, revolution and expropriation. If any covered risk were to materialize, Wintershall would receive approximately €158 million. German government guarantees currently cover a total investment volume by Wintershall of approximately €437 million, including inventory of raw materials and supplies.
General uncertainties are inherent in estimating quantities of proved reserves and in projecting future rates of production and timing of development expenditures. The accuracy of any reserve estimate is a function of the quality of available data and engineering, and geological interpretation and judgment. Results of drilling, testing and production after the date of the estimate may require substantial upward or downward revisions. In addition, changes in oil and natural gas prices could have an effect on the economically recoverable reserves. Accordingly, reserve estimates could be materially different from the quantities of oil and natural gas that are ultimately recovered.
Natural Gas Distribution and Trading
BASF conducts its natural gas distribution and trading activities pursuant to an extensive agreement with OOO Gazexport, a subsidiary of OAO Gazprom of Russia. To promote the joint marketing of mainly Russian, as well as British North Sea and German natural gas predominantly in Germany, Wintershall and Gazprom established two joint ventures:
WINGAS owns and operates a large pipeline system in Germany for the distribution of natural gas and also owns and operates one underground natural gas storage site. WIEH acts exclusively as a trading company, purchasing Russian natural gas and marketing it to WINGAS and other natural gas providers in Germany. WIEH also markets Russian natural gas in Central Europe through its wholly owned Swiss subsidiary, Wintershall Erdgas Handelshaus Zug AG (WIEE), Switzerland.
In the medium term, the natural gas distribution and trading business generates stable margins and represents a source of noncyclical income for BASF. In addition, this business ensures a reliable and cost efficient source of natural gas for BASF's Verbund site in Ludwigshafen, Germany, and for other BASF companies.
In 2002, WINGAS entered into new supply contracts with municipalities and industrial companies and WINGAZ is active in the forward market. In total with the rising demand of the customer base the sales volume increased from 414 billion cubic feet to 456 billion cubic feet despite relatively mild winter. The sales volume of WINGAS, WIEH and WIEE totaled 814 billion cubic feet compared with 730 billion cubic feet for 2001. The BASF consolidated sales volume in 2002 was 524 billion cubic feet, representing a 13.6% increase over the previous year's sales volume of 461 billion cubic feet.
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WINGAS
Since 1991, WINGAS has invested more than €2.7 billion (of which Wintershall's share was €1.8 billion) in its natural gas distribution and trading activities in Germany. The high-pressure pipeline system currently spans approximately 2,000 kilometers (km). The pipeline system presently consists of four primary legs:
In addition to its natural gas pipeline network, WINGAS also owns and operates a natural gas storage site in Rehden, Germany. It is the largest underground gas storage site in Western Europe, with a capacity of 157 billion cubic feet.
In 2002, WINGAS purchased 193 billion cubic feet of the natural gas from WIEH, which in turn purchases all of its gas from Gazprom's subsidiary Gazexport. In 2002, WINGAS bought 116 billion cubic feet directly from Gazexport so that in total 309 billion cubic feet or 68% were purchased from Russian sources. WINGAS also bought 93 billion cubic feet from North Sea suppliers, primarily from EDF Trading Ltd. and Conoco, 37 billion cubic feet in the main in the forward market and 15 billion cubic feet low caloric gas from Wintershall.
The biggest customer for WINGAS's natural gas is BASF's own Verbund site in Ludwigshafen, Germany. In 2002, the site purchased approximately 85 billion cubic feet, or approximately 19% of WINGAS's distribution volume. Approximately 26 billion cubic feet, or 5%, was sold to other BASF companies; 37% to transmission companies; 22% to regional distributors, municipalities and industrial companies; and 17% was sold in the forward market. Of the natural gas that WINGAS distributed in Germany in 2002, more than 80% was supplied through long-term natural gas supply agreements with more than 60 customers.
WINGAS is currently the fourth largest natural gas transmission and distribution company in Germany. Capital expenditures in 2002 totaled €32 million, of which €25 million was used for additions to the existing infrastructure.
BASF is subject to extensive, evolving and increasingly stringent national and local environmental laws and regulations concerning: the production, distribution, handling, and storage of our products, the disposal of materials, the practices and procedures applicable to construction and operation of sites, the exploration and production of oil and gas, as well as the maintenance of safe conditions in the workplace.
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These Environmental protection and remediation laws and regulations govern primarily
Although BASF believes that its production sites and operations are currently in material compliance with all applicable laws and regulations, these laws and regulations have required and in the future could require BASF to take action to remediate the effects on the environment of the prior disposal or release of chemicals or petroleum substances or waste. Such laws and regulations have applied and in the future could apply to various sites, including BASF's chemical plants, oil fields, waste disposal sites, chemical warehouses and natural gas storage sites. In addition, such laws and regulations have required and in the future could require BASF to install additional controls for certain emission sources, undertake changes in its operations in future years and remediate soil or groundwater contamination at current and/or former sites and facilities.
BASF's operating costs for environmental protection totaled €697 million in 2002. These costs are recurring or one-time costs associated with sites or measures that are incurred in the avoidance, reduction or elimination of deleterious effects on the environment. They include the costs of disposal sites, such as wastewater treatment plants and residue incinerators. They also comprise different levies such as effluent levies, water levies, costs for disposal services by third parties, monitoring, analyses and surveillance carried out by mobile and stationary units as well as research and development costs for reducing the incidence of residues. BASF also spent approximately €186 million in 2002 on capital expenditures for pollution control devices and equipment.
BASF also incurs costs to remediate the impact of the past disposal as well as the release of chemicals or petroleum substances or waste, both at its own sites and at third-party sites to which BASF has sent waste for disposal. Worldwide, BASF had established provisions of €264 million for anticipated investigation and clean-up costs at such sites as of December 31, 2002, and €309 million as of December 31, 2001. In the United States, liability for remediation of contamination is imposed generally pursuant to the federal Comprehensive Environmental Response Compensation and Liability Act (Superfund) and analogous state laws. Although such U.S. laws generally allow the recovery of the total cost of cleanup from any single responsible party, cleanup costs typically are shared among several responsible parties at third-party sites where multiple parties sent waste to the site for disposal, and sometimes at owned or operated sites where a predecessor or other third-party disposed of waste on-site. BASF has been notified that it may be a potentially responsible party at such sites. The proceedings related to these sites are in various stages. The cleanup process has not been completed at most sites; the number, potential liability and financial viability of other parties are typically not fully resolved and the status of the insurance coverage for most of these proceedings is uncertain. Consequently, BASF cannot accurately determine the ultimate liability for investigation or cleanup costs at these sites. As events progress at each site for which BASF has been named a potentially responsible party or is otherwise involved in remediation of contamination, BASF accrues, as appropriate, a liability for site cleanup. Such liabilities include all costs that are probable and can be reasonably estimated. In establishing these liabilities, BASF considers its shipments of waste to a site and its percentage of total waste shipped to the site (in the case of third-party sites); the types of waste involved; the conclusions of any studies; the magnitude of any remedial actions which may be necessary; and the number and viability of other potentially responsible parties. Although the ultimate liability may differ from estimates, BASF routinely reviews the liabilities and revised estimates, as appropriate, based on the most current information available.
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BASF has established and continues to establish provisions for environmental remediation liabilities where the amount of such liability can be reasonably estimated. The provisions made are considered to be in accordance with U.S. GAAP. BASF sets up or adjusts accruals as new remediation commitments arise or additional information becomes available. For further information, see Note 24 to the Consolidated Financial Statements.
BASF establishes provisions for currently known potential soil contamination at BASF sites which are still in operation, or in case of the accidental release of chemicals around the world. In general investigations into potential contamination and subsequent cleanup are only required when a site is closed and the existing production facilities dismantled. Taking into account BASF's experience to date regarding environmental matters and facts currently known, BASF believes that capital expenditures and remedial actions necessary to comply with existing laws and conditions governing environmental protection will not have a material effect on BASF's consolidated financial condition or results of operations.
In connection with the onshore and offshore oil and gas activities conducted by BASF's subsidiary, Wintershall, BASF is subject to an increasing number of national laws, regulations and directives governing the protection of the environment. In connection with the exploration, drilling, production, storage, transportation and distribution of oil and gas, these regulations may, among other things:
Wintershall performs environmental impact studies where new oil and gas activities are planned and complies with environmental protection principles when onshore and offshore sites are abandoned. Environmental laws and regulations have an increasing impact on the oil and gas industries, and therefore on Wintershall. It is impossible to predict accurately the effect of future developments in such laws and regulations on Wintershall's future earnings and operations. Some risk of environmental costs and liabilities is inherent in Wintershall's oil and gas activities, as it is with other companies engaged in similar businesses. BASF can make no assurance that Wintershall will not incur material costs and liabilities relating to environmental matters.
In recent years the operations of all chemical companies have become subject to increasingly stringent legislation and regulations related to occupational safety and health, product registration and environmental protection. Such legislation and regulations are complex and constantly changing, and there can be no assurance that future changes in laws or regulations would not require BASF to install additional controls for certain of its emission sources, to undertake changes in its manufacturing processes or to investigate possible soil or groundwater contamination and remediate proven contamination at sites where such cleanup is not currently required.
Raw materials procurement
Through its Verbund strategy, BASF operates in an integrated manufacturing environment that processes basic raw materials to produce thousands of products for sale as finished goods at various points in these manufacturing processes. Large amounts of raw materials purchased by BASF are therefore used as feedstocks in these value-adding chains of production.
The major raw materials that feed BASF's Verbund production sites are hydrocarbon-based raw materials such as naphtha and LPG (liquefied petroleum gas). These materials are used as
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feedstocks for the steam crackers that are operated in Ludwigshafen, Germany; Antwerp, Belgium; and Port Arthur, Texas. BASF monitors the market for naphtha, and actively hedges its exposure by using swaps and options. Other important hydrocarbon-based raw materials are natural gas, benzene and propylene. BASF primarily sources its natural gas from Russia by means of long-term natural gas supply contracts with Gazprom. These contracts are conducted through BASF's joint venture with OAO Gazprom, WINGAS and WIEH. Other important materials at BASF include cyclohexane, ammonia, titanium dioxide and methanol.
BASF believes the company can purchase raw materials most efficiently through its network of global and regional procurement teams, which BASF refers to as its "Procurement Verbund." High-volume raw materials or those of strategic importance, such as raw materials used at the start of BASF's value-adding chains of chemistry, tend to be purchased by global procurement teams in order to leverage BASF's purchasing power and secure a stable supply of key raw materials. Regional procurement teams play an essential role in purchasing raw materials for the company's regional production sites. Global and regional purchasers together form the lead buyer structure within purchasing.
BASF has a policy of maintaining, when possible, multiple sources of supply for materials and is not dependent on a limited number of suppliers for essential raw materials.
BASF has not experienced any difficulty in obtaining sufficient supplies of raw materials in recent years and believes it will be able to obtain them at competitive market prices in the future. BASF however, cannot give any assurance that its ability to obtain sufficient raw materials at any time will not be adversely affected by unforeseen developments. In addition, the prices of raw materials may vary, perhaps significantly, from year to year.
Technical goods and services procurement
The technical goods and services that BASF purchases are related primarily to the company's manufacturing activities, which involve significant capital expenditures to design and build plants and later to maintain them. These expenditures therefore also cover the maintenance of sites and offices around the world.
BASF's global and regional procurement teams in its Procurement Verbund work with engineers and technical staff to identify where and how technical goods and services can be procured most efficiently. To this end, the standardization of goods and services is a key driver for reducing costs. Standardizing goods and services tends not only to be more cost effective, but reduces the expenses associated with servicing and maintenance during the total life cycle. Furthermore, the company's procurement teams work closely with suppliers to support them in developing system solutions. In this way, the capital expenditures needed to develop such solutions can be allocated more effectively.
E-commerce
BASF is actively pursuing the opportunities offered by e-commerce to increase the efficiency of its procurement processes. For example, increasingly in the chemicals industry, buyers and sellers are connecting their respective enterprise resource planning (ERP) systems through online marketplaces. BASF's ERP is linked to Elemica Holding Ltd., a neutral electronic marketplace for the purchase and sale of basic, intermediate, specialty and fine chemicals.
Electronic marketplaces are also playing a strategic role in BASF's technical goods and services procurement. For example, BASF is a founding partner in cc-chemplorer, a marketplace for maintenance, repair and operations-related products and services for the chemical industry. BASF
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believes that its involvement in such e-commerce activities is making a positive contribution to the speed and quality of its procurement activities.
BASF Aktiengesellschaft is the ultimate parent company of the BASF Group. The Group operates in five separate business segments which encompass BASF's 12 operating divisions. The business segments are reportable segments except for business segment Agricultural Products & Nutrition, which is treated as two reportable segments, disclosing separately the Agricultural Products and Fine Chemicals divisions. The divested Pharmaceuticals division was formerly included as a third reportable segment in the business segment formerly known as Health and Nutrition.
BASF has established 48 business units organized along industry lines. These business units are responsible for production, marketing and sales activities.
In addition, to its operating divisions and business units, BASF has three corporate divisions which support the Board of Executive Directors in directing the company's activities, and nine competence centers which oversee strategic activities and set global standards. The corporate divisions are Legal, Taxes & Insurance; Planning & Controlling and Finance. The competence centers are Logistics; Information Services; Human Resources; Environment, Safety & Energy; Purchasing; Corporate Engineering; Chemicals Research & Engineering; Specialty Chemicals Research and Polymer Research.
Significant Subsidiaries
The following table sets forth significant subsidiaries owned, directly or indirectly, by BASF Aktiengesellschaft:
Name of Company |
Percentage Owned (%) |
|
---|---|---|
BASF Coatings AG, Münster-Hiltrup, Germany | 100 | |
BASF Schwarzheide GmbH, Schwarzheide, Germany | 100 | |
Elastogran GmbH, Lemförde, Germany | 100 | |
Wintershall AG, Kassel, Germany | 100 | |
BASF Antwerpen N.V., Antwerp, Belgium | 100 | |
BASF Española S.A., Tarragona, Spain | 100 | |
BASF Corporation, Mount Olive, New Jersey | 100 | |
BASF S.A., São Bernardo do Campo, Brazil | 100 | |
BASF Company Ltd., Seoul/Korea | 100 |
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BASF owns and operates numerous production and manufacturing sites throughout the world. The principal offices of BASF Aktiengesellschaft are located in Ludwigshafen, Germany. In addition, BASF operates regional headquarters, sales offices, distribution centers and research and development facilities worldwide.
At the heart of BASF's integration strategy are its Verbund production sites. The following is a description of these sites including the number of production plants:
|
Production |
|||
---|---|---|---|---|
Location |
||||
Acreage |
Plants |
|||
Ludwigshafen, Germany | 1,760 | 250 | ||
Antwerp, Belgium | 1,470 | 54 | ||
Geismar, Louisiana | 2,290 | 10 | ||
Freeport, Texas | 510 | 21 | ||
Kuantan, Malaysia | 150 | 12 |
An additional Verbund site is currently under construction in Nanjing, China, with the joint venture partner SINOPEC.
See "Item 4. Information on the Company Environmental Matters" for information on environmental issues related to BASF's properties. Additional information regarding BASF's property, plant and equipment is contained in Note 14 to the Consolidated Financial Statements included in Item 18.
For information on BASF's oil and natural gas exploration and production activities, see "Item 4. Information on the Company Oil & Gas" and "Supplementary information concerning oil and gas producing activities (unaudited)" in Item 18.
The following is a list of BASF's significant production sites, all of which BASF owns, except as indicated below:
Region/ Country |
Production Site Location |
Division Activities |
|||
---|---|---|---|---|---|
Europe |
|||||
Germany | Ludwigshafen(1) | Petrochemicals | |||
Inorganics | |||||
Intermediates | |||||
Styrenics | |||||
Performance Polymers | |||||
Performance Chemicals | |||||
Functional Polymers | |||||
Fine Chemicals | |||||
Agricultural Products | |||||
Besigheim | Performance Chemicals | ||||
Cologne | Performance Chemicals | ||||
Lemförde | Polyurethanes | ||||
Minden | Fine Chemicals | ||||
Münster-Hiltrup | Coatings | ||||
Schwarzheide | Petrochemicals | ||||
Intermediates | |||||
Styrenics | |||||
Performance Chemicals |
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Performance Polymers | |||||
Polyurethanes | |||||
Coatings | |||||
Agricultural Products | |||||
Sinzheim | Performance Chemicals | ||||
Stuttgart-Feuerbach | Performance Chemicals | ||||
Willstätt | Performance Chemicals | ||||
Würzburg | Coatings | ||||
Belgium |
Antwerp(1) |
Petrochemicals |
|||
Inorganics | |||||
Intermediates | |||||
Performance Chemicals | |||||
Styrenics | |||||
Polyurethanes | |||||
Performance Polymers | |||||
Functional Polymers | |||||
Feluy | Intermediates | ||||
Petrochemicals | |||||
Denmark |
Ballerup |
Fine Chemicals |
|||
Grenaa | Fine Chemicals | ||||
Finland |
Hamina |
Functional Polymers |
|||
France |
Clermont de l'Oise |
Coatings Performance Chemicals |
|||
Genay | Agricultural Products | ||||
Gravelines | Agricultural Products | ||||
Mitry-Mory | Polyurethanes | ||||
Italy |
Bibbiano |
Styrenics |
|||
Burago | Coatings | ||||
Caronno Pertusella | Performance Chemicals | ||||
Cinisello Balsamo | Performance Chemicals | ||||
Villanova d'Asti | Polyurethanes | ||||
Zingonia | Polyurethanes | ||||
The Netherlands |
Moerdijk |
Polyurethanes |
|||
Spain |
Guadalajara |
Coatings |
|||
Hospitalet | Performance Chemicals | ||||
Rubí | Polyurethanes | ||||
Tarragona | Petrochemicals | ||||
Styrenics | |||||
Performance Chemicals | |||||
Functional Polymers | |||||
Agricultural Products | |||||
Fine Chemicals | |||||
Turkey |
Gebze |
Functional Polymers |
|||
Performance Chemicals | |||||
United Kingdom |
Alfreton |
Polyurethanes |
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Ashbourne | Fine Chemicals | ||||
Cramlington | Fine Chemicals | ||||
Performance Chemicals | |||||
Seal Sands | Performance Polymers | ||||
Slinfold | Performance Chemicals | ||||
North America |
|||||
Canada |
Arnprior, Ontario |
Performance Polymers |
|||
Windsor, Ontario | Coatings | ||||
Mexico |
Altamira |
Styrenics |
|||
Functional Polymers | |||||
Lerma | Polyurethanes | ||||
Performance Chemicals | |||||
Tultitlán | Coatings | ||||
United States |
Aberdeen, Mississippi |
Functional Polymers |
|||
Anderson, South Carolina | Performance Polymers | ||||
Beaumont, Texas | Agricultural Products | ||||
Chattanooga, Tennessee | Functional Polymers | ||||
Clemson, South Carolina | Performance Polymers | ||||
Polyurethanes | |||||
Freeport, Texas(1) | Petrochemicals Intermediates Performance Polymers Functional Polymers |
||||
Geismar, Louisiana(1) | Petrochemicals | ||||
Intermediates | |||||
Polyurethanes | |||||
Performance Chemicals | |||||
Fine Chemicals | |||||
Hannibal, Missouri | Agricultural Products | ||||
Huntington, West Virginia | Performance Chemicals | ||||
Joliet, Illinois | Styrenics | ||||
Monaca, Pennsylvania | Functional Polymers | ||||
Morganton, North Carolina | Coatings | ||||
Port Arthur, Texas | Petrochemicals | ||||
Portsmouth, Virginia | Functional Polymers | ||||
South Brunswick, New Jersey | Styrenics | ||||
Sparks, Georgia | Agricultural Products | ||||
Whitestone, South Carolina | Performance Chemicals | ||||
Fine Chemicals | |||||
Wyandotte, Michigan | Styrenics | ||||
Performance Polymers | |||||
Polyurethanes | |||||
South America |
|||||
Argentina |
General Lagos Rosario |
Styrenics |
|||
Performance Chemicals | |||||
Functional Polymers | |||||
Tortuguitas | Coatings |
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Fine Chemicals | |||||
Brazil |
Camaçari |
Intermediates |
|||
Petrochemicals | |||||
Guaratinguetá | Styrenics | ||||
Performance Chemicals | |||||
Functional Polymers | |||||
Agricultural Products | |||||
Fine Chemicals | |||||
Resende | Agricultural Products | ||||
São Bernardo do Campo | Coatings | ||||
São José dos Campos | Styrenics | ||||
Chile |
Concon |
Inorganics |
|||
Styrenics | |||||
Functional Polymers | |||||
Santiago | Styrenics | ||||
Asia, Pacific Area, Africa |
|||||
China |
Caojing(2) |
Intermediates |
|||
Nanjing(1)(2) | Styrenics | ||||
Petrochemicals | |||||
Intermediates | |||||
Functional Polymers | |||||
Shanghai | Performance Chemicals | ||||
Performance Polymers | |||||
Functional Polymers | |||||
Shenyang | Fine Chemicals | ||||
India |
Daheij |
Styrenics |
|||
Mangalore | Performance Chemicals | ||||
Functional Polymers | |||||
Thane | Styrenics | ||||
Performance Chemicals | |||||
Agricultural Products | |||||
Indonesia |
Jakarta, Cengkareng |
Functional Polymers |
|||
Performance Chemicals | |||||
Fine Chemicals | |||||
Japan |
Shinshiro |
Polyurethanes |
|||
Totsuka | Coatings | ||||
Yokkaichi | Intermediates | ||||
Polyurethanes | |||||
Functional Polymers | |||||
Performance Chemicals | |||||
Fine Chemicals | |||||
Malaysia |
Kuantan(1)(2) |
Intermediates |
|||
Petrochemicals | |||||
Functional Polymers | |||||
Pasir Gudang | Styrenics | ||||
Performance Chemicals |
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Performance Polymers | |||||
Functional Polymers | |||||
Shah Alam | Polyurethanes | ||||
Performance Chemicals | |||||
South Korea |
Gunsan |
Fine Chemicals |
|||
Ulsan | Intermediates | ||||
Styrenics | |||||
Polyurethanes | |||||
Yeosu | Polyurethanes | ||||
Intermediates |
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Item 5. Operating and Financial Review and Prospects
BASF is a transnational chemical company that aims to increase its corporate value through growth and innovation. The company's product range includes high-performance products, including chemicals, plastics, coatings systems, dispersions, agricultural products, fine chemicals as well as crude oil and natural gas.
BASF is comprised of the parent company, BASF Aktiengesellschaft of Ludwigshafen, Germany, and 154 consolidated subsidiaries and affiliated companies. The company has customers in more than 160 countries and operates production sites in 39 countries.
BASF conducts its worldwide operations through 12 operating divisions, which have been aggregated into five business segments based on the nature of the products and production processes, type of customers, channels of distribution and nature of the regulatory environment. The business segments are reportable segments, with the exception of Agricultural Products & Nutrition, which is treated as two reportable segments, Agricultural Products and Fine Chemicals, respectively. The divested Pharmaceuticals division was formerly included as a third reportable segment in the business segment Health & Nutrition.
The reportable operating segments are:
Overview
The Consolidated Financial Statements of BASF included in Item 18 of this report have been prepared based on BASF's accounting and valuation principles in accordance with German GAAP as required by the German Commercial Code (Handelsgesetzbuch), the standards of the German Accounting Standards Committee (GASC) and the German Stock Corporation Act (Aktiengesetz).
There are certain differences relating to accounting and valuation methods that are required under U.S. GAAP but are not allowed under German GAAP. The effects of BASF's reconciliation of the remaining differences between German GAAP and U.S. GAAP for the years ended December 31, 2002 and 2001 are described in Note 4 to the Consolidated Financial Statements included in Item 18.
As part of its planning, BASF has developed two scenarios to address current geopolitical uncertainties:
Scenario 1: In 2003, we assume the Iraq conflict does not lead to a military confrontation (base scenario).
Scenario 2: If a war with Iraq occurs, we are assuming that the conflict will be limited in terms of duration and the territory affected. However, uncertainty in the energy markets and among consumers would mean stagnation in global growth for the first half of 2003.
We have prepared our detailed business plan using the base scenario. Our forecasts are also based on the assumption that interest rates will be lowered in Europe and that stock prices will
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stabilize in the United States and Europe. Starting from the high price of $32 per barrel at the end of 2002, we expect oil prices to decline as 2003 progresses, again boosting purchasing power. Under these assumptions, we expect the global economy to turn the corner in the spring of 2003 and resume moderate growth. This recovery process should intensify in 2004.
In the following descriptions of results of operations in the segments, we make forecasts for sales and earnings in 2003. These forecasts are based on the assumption that global economic development is not negatively impacted as a result of the Iraq conflict (base scenario).
Critical Accounting Policies
Critical accounting policies are those that are most important to the portrayal of the company's financial condition and results of operations. These policies require management's difficult, subjective and complex judgments in the preparation of the financial statements and accompanying notes. Management makes estimates and assumptions about the effect of matters that are inherently uncertain, relating to the reporting of assets, liabilities, revenues, expenses and the disclosure of contingent assets and liabilities. The company's most critical accounting policies are discussed below.
Pension provisions and similar obligations
Obligations arising from company pension plans are based on actuarial computations made by external actuaries according to the projected unit credit method. Accordingly, assumptions must be made with regard to discount factors, salary and pension trends, and, in the case of externally financed obligations, with regard to the growth and return on the fund assets used to finance future obligations.
These assumptions are redefined as of each balance sheet date, taking account of current circumstances. Discount factors are based on returns for securities or bonds with high credit ratings. The expected return on fund assets is based on long-term developments as observed in the capital markets as well as the respective portfolio structures. If the actual developments deviate from the assumptions made, the resulting actuarial profits or losses beyond a given limit are distributed over the future years of service of employees.
In 2002, prepaid pension expenses of €456.4 million are accounted for under prepayments and deferred income. In particular, these were due to contributions to pension funds for employee pensions in North America (NAFTA) that were made to offset losses on plan assets of the pension fund and to cover the minimum obligation, which is to be determined separately in accordance with U.S. GAAP.
See Note 23 to the Consolidated Financial Statements for further details with regard to the change in pension obligations and financing status.
Provisions for legal damages
The evaluation of risks associated with claims for damages and litigation and the determination of the amounts of related provisions are subject to considerable judgment. In particular, this relates to pending regulatory proceedings and claims for damages associated with antitrust violations in the vitamins business. In this context, additional provisions in the amount of €100 million were established in 2002.
It is not currently possible to estimate the full consequences of this litigation. Corresponding provisions are established to the extent that they are considered probable and the amount can be estimated reliably. The level of provisions is based on the outcomes of similar cases and legal opinions, taking into account the current circumstances. The actual outcome of legal proceedings may differ considerable from these estimates. See also Note 26 to the Consolidated Financial Statements for further information with regard to litigation and claims.
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Deferred taxes on loss carryforwards
Tax loss carryforwards are primarily related to restructuring measures at subsidiaries in the NAFTA region in 2002 and 2001. In countries in the NAFTA region, these carryforwards may be set against future taxable income for up to 20 years.
The realization of deferred tax assets on these carryforwards is dependant upon the economic development of our subsidiaries in the NAFTA region. An evaluation is affected by difficulties in predicting long-term economic developments. Significant valuation allowances were not made to deferred tax assets on tax-loss carryforwards in 2002 in view of the long carryforward period and in expectation of stable economic developments in the NAFTA region.
See also Note 10 to the Consolidated Financial Statements for further information on deferred taxes.
Goodwill
From 2002 onward, goodwill is no longer to be amortized under U.S. GAAP. Instead, goodwill is written off only if the carrying value of goodwill is impaired. The value of goodwill has to be reviewed at least once per year at the reporting unit level. An impairment exists if the book value of the goodwill at the reporting unit exceeds the fair value, generally determined to be the discounted value of expected future cash flows.
To review the value of goodwill, however, it is necessary to make assumptions with regard to the long-term profitability of the operating units against the background of macroeconomic developments. To a significant extent, goodwill is associated with the acquisition of the crop protection business of American Home Products Corporation in 2000. The value of this goodwill is subject to the long-term development of the global market for crop protection products and the continued profitability of this business.
Write-offs due to impairment were not necessary in 2002. As a result, the amortization expenses recorded in accordance with German GAAP are reversed in the reconciliation to U.S. GAAP (see Note 4 to the Consolidated Financial Statements).
Provisions for environmental protection measures and site remediation
The company records liabilities for environmental issues in the accounting period in which its responsibility is established and the cost can be reasonably estimated. At environmental sites in which more than one potentially responsible party has been identified, the company records a liability for its allocable share of costs related to its involvement with the site, as well as an allocable share of costs related to insolvent parties or unidentified shares. At environmental sites in which the company is the only potentially responsible party, a liability is recorded for the total estimated costs of remediation before consideration of recovery from insurers or other third parties. The process of estimating environmental liabilities is complex and dependent on physical and scientific data at the site, uncertainties as to remedies and technologies to be used and the outcome of discussions with regulatory agencies.
See also Note 24 to the Consolidated Financial Statements for further explanations with regard to the accrual of provisions for environmental protection measures and site remediation.
Group
This Management's Discussion and Analysis of Financial Condition and Results of Operations should be read in conjunction with the Consolidated Financial Statements and the Notes to the Consolidated Financial Statements included in Item 18 of this Annual Report.
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Our earnings developed positively in 2002 compared with 2001. The previous year was marked on the one hand by high charges for a comprehensive restructuring program and the reorganization of our sales structures, and on the other hand by high extraordinary income from the sale of our pharmaceuticals activities. In an uncertain economic climate, BASF did well in 2002 and substantially increased earnings. In spite of a somewhat difficult business climate in important customer segments, we were able to increase sales volumes substantially. The economies of scale associated with higher capacity utilization and the cost reductions from structural measures introduced in 2001 contributed to improved earnings.
The following table sets forth sales and income for BASF. Sales are net of petroleum and natural gas taxes.
Sales and Earnings
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
(euros in millions, except per share date) |
||||||||||||||
Sales | € | 32,215.5 | (0.9 | ) | € | 32,499.6 | (9.6 | ) | € | 35,945.7 | |||||
Gross profit | 10,400.0 | 0.9 | 10,311.8 | (18.7 | ) | 12,690.6 | |||||||||
Gross profit as a percentage of sales (%) | 32.3 | 1.9 | 31.7 | (10.1 | ) | 35.3 | |||||||||
Income from operations | € | 2,640.7 | 117.0 | € | 1,216.9 | (60.4 | ) | € | 3,069.7 | ||||||
Income from operations as a percentage of sales (%) | 8.2 | 121.6 | 3.7 | (56.5 | ) | 8.5 | |||||||||
Special items | € | (239.5 | ) | 77.7 | € | (1,076.1 | ) | (226.1 | ) | € | (330.0 | ) | |||
Income before taxes and minority interests | 2,640.9 | 333.7 | 608.7 | (78.5 | ) | 2,827.4 | |||||||||
Net income | 1,504.4 | (74.3 | ) | 5,858.2 | 372.5 | 1,239.8 | |||||||||
Net income as a percentage of sales (%) | 4.7 | (73.9 | ) | 18.0 | 429.4 | 3.4 | |||||||||
Basic earnings per share | € | 2.60 | (73.3 | ) | € | 9.72 | 381.2 | € | 2.02 | ||||||
Amounts in accordance with U.S. GAAP | |||||||||||||||
Net income | € | 1,716.9 | (69.8 | ) | € | 5,692.4 | 291.6 | € | 1,453.6 | ||||||
from continuing operations | 1,716.9 | | (238.2 | ) | | 1,302.1 | |||||||||
from discontinued operations including gain from disposal | | | 5,892.6 | 3,789.5 | 151.5 | ||||||||||
cumulative effect of implementing SFAS 133 | | | 38.0 | | | ||||||||||
Basic earnings per share | € | 2.96 | (68.7 | ) | € | 9.45 | 298.7 | € | 2.37 | ||||||
from continuing operations | 2.96 | | (0.39 | ) | | 2.13 | |||||||||
from discontinued operations including gain on disposal | | | 9.78 | 3,975.0 | 0.24 | ||||||||||
cumulative effect of implementing SFAS 133 | | | 0.06 | | | ||||||||||
diluted earnings per share | 2.96 | (68.7 | ) | 9.45 | 302.1 | 2.35 |
Income from operations in 2002 included special charges of €240 million. This was €836 million less than in the previous year. Charges of €124 million were incurred as a result of restructuring measures. These were due to the closure of ethylene oxide and glycol plants in the Chemicals segment in Geismar, Louisiana; various optimization and restructuring measures in the Agricultural Products & Nutrition segment; and measures to improve efficiency associated with the Site Concept at the Ludwigshafen production site. Further special charges of €116 million resulted primarily from the €100 million provision for claims for damages related to the vitamins business. The financial
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result included special income of €301 million related in particular to the sale of marketable securities and of a lease financing company.
In 2001, the high special charges of €1,076 million in income from operations were caused by our comprehensive restructuring program, which resulted in charges of €747 million. Moreover, an additional provision of approximately €200 million had to be made for the fines imposed by the E.U. Commission for antitrust violations in the vitamins business.
In 2000, special items recorded in other operating expenses and other operating income included €590 million in special charges and €260 million in special income. Included in special charges are costs of €344 million related to the integration of the crop protection business of American Home Products Corp. A further €100 million related to charges from restructuring activities in the Pharmaceuticals segment, which included closing the research and development site in Nottingham, United Kingdom, and workforce reductions. Other special charges relate to the higher settlement costs for litigation brought by indirect purchasers of vitamins in the United States. Various divestitures led to special income of €205 million and included the sale of the Novolen® polypropylene technology of Targor GmbH to an international consortium, the sale of the Kraton® polymers business to Kraton Polymers GmbH, a subsidiary of the Deutsche Shell GmbH, the sale of the urology business in the Pharmaceuticals segment to Abbott GmbH and the conclusion of business relating to the sale in 1999 of the refinery business in the Oil & Gas segment.
2002 Compared with 2001
Sales
In 2002, sales were slightly lower than the previous year's level and decreased €284 million, or 0.9%, to €32,216 million. Sales growth in the Chemicals and Plastics & Fibers segments was not quite enough to offset the decline in the Agricultural Products & Nutrition and Oil & Gas segments.
The following factors contributed to the change in sales:
|
2002 |
|||||
---|---|---|---|---|---|---|
|
in millions |
As % of sales |
||||
Volume | € | 2,547 | 7.8 | |||
Prices | (1,680 | ) | (5.2 | ) | ||
Currency exchange | (941 | ) | (2.9 | ) | ||
Acquisitions and additions to scope of consolidation | 205 | 0.6 | ||||
Divestitures and deconsolidations | (415 | ) | (1.2 | ) | ||
€ | (284 | ) | (0.9 | ) |
Sales volumes were up substantially in 2002. We achieved significant growth in the Chemicals and Plastics & Fibers segments. As a result of new plants, in particular the new steam cracker in Port Arthur, Texas, we were able to increase production significantly in the Petrochemicals division. In addition to covering internal requirements, we sold larger volumes to external customers.
The selling prices for our products remained under pressure. Some divisions were able to impose price increases to offset higher raw material costs, but overall prices declined by 5.2%. The rise in the value of the euro against the U.S. dollar and Japanese yen, as well as a devaluation of South American currencies had a significantly negative impact on sales.
Portfolio changes, which amounted to €(286) million were 0.8 percent lower than in 2001 and did not have a substantial impact. Acquisitions primarily, the Intermediates division's acquisition in mid-2001 of the Italian SISAS Group's activities in Feluy, Belgium accounted for a €118 million increase in sales.
Divestitures reduced comparable sales by €404 million, primarily due to the divestiture of the pharmaceuticals business at the end of February 2001.
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Additions to the scope of consolidation contributed €76 million, or 0.2%, to sales.
Gross Profit
After deducting production costs from sales, we achieved a gross profit of €10,400 million in 2002. The increase of €88 million, or 0.9%, caused the gross margin to rise to 32.3% compared with 31.7% in 2001. This was due to the positive development of production costs, which declined more sharply than sales (1.7% compared with 0.9%). The decline in production costs was due in particular to the higher utilization rate of production facilities and cost reductions as a result of restructuring measures.
Income from Operations
Following a weak year marked by high restructuring charges, income from operations in 2002 almost returned to the level of previous years. Income from operations of €2,641 million in 2002 was €1,424 million or 117% higher than in the previous year, and represented 8.2% of sales, compared with 3.7% in 2001.
Excluding special items of €240 million in 2002 and €1,076 million in 2001, income from operations rose by 25.6% to €2,881 million. This was primarily due to improved earnings in the Chemicals and Plastics & Fibers segments as well as in Performance Products.
Income from Ordinary Activities/Income before Taxes
Income from ordinary activities rose from €609 million in 2001 to €2,641 million in 2002. Lower special charges as well as higher special income accounted for €1,210 million of this increase of €2,032 million. On a comparable basis, income from operations contributed €588 million and the financial result €234 million to an increase of €822 million.
Extraordinary Income
There was no extraordinary income in 2002. The high extraordinary income in the previous year of €6,121 million, or €5,976 million net of taxes, resulted from the sale of our pharmaceuticals business to Abbott Laboratories Inc., Abbott Park, Illinois.
Net Income/Earnings Per Share
Income before taxes and minority interests was €2,641 million and the tax expense was €1,042 million, or 39.5%. After deducting these taxes and minority interests of €95 million, net income in 2002 was €1,504 million. In comparison with the previous year, in which there was a loss of €118 million excluding extraordinary income, net income rose by €1,622 million.
Earnings per share in 2002 were €2.60 compared with ordinary earnings per share of €(0.20) in the previous year. In addition, there was extraordinary income per share of €9.92 in the previous year. In 2002, net income in accordance with U.S. GAAP was €1,717 million or €2.96 per share compared with €5,692 million or €9.45 per share in 2001.
2001 Compared with 2000
Sales
In 2001, sales decreased €3,446 million, or 9.6%, to €32,500 million. In terms of ongoing business, i.e., excluding pharmaceuticals, polyolefins and textile dyes, sales were €31,990 million, or 3.2% higher than in the previous year. Major contributors to this result were the Oil & Gas and Agricultural Products & Nutrition business segments.
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The following table sets forth the various factors affecting the change in sales:
|
2001 |
|||||
---|---|---|---|---|---|---|
|
in millions |
As % of sales |
||||
Volume | € | (110 | ) | (0.3 | ) | |
Prices | (492 | ) | (1.4 | ) | ||
Currency exchange | (195 | ) | (0.5 | ) | ||
Acquisitions and additions to scope of consolidation | 1,810 | 5.0 | ||||
Divestitures and deconsolidations | (4,459 | ) | (12.4 | ) | ||
€ | (3,446 | ) | (9.6 | ) |
Continued weakness in the global economy had an increasingly depressive effect on the sales volumes of our products. The majority of our operating divisions were affected. Despite this general trend, the Inorganics division increased its sales, and crude oil and natural gas production levels were also higher than in the previous year.
For the most part, prices for our products declined in the face of falling demand. Price levels improved in the Inorganics and Intermediates divisions, and, to a lesser extent, in some product lines of the Coatings division.
Portfolio changes led to a decline in sales of €2,966 million, or 8.3%. These changes involved in particular:
Sales were positively influenced by the following:
Additions to the scope of consolidation contributed €317 million to sales, or 0.9%. Our subsidiary in Turkey, in which all previous operations had been combined, is included in these numbers, as are companies in Japan, China, India, Hungary, Poland and Russia.
Gross Profit
Gross profit declined in 2001 by €2,379 million or 18.7% to €10,312 million. As a percentage of sales, gross profit fell from 35.3% to 31.7%. The decrease reflects the continued pressure on selling prices as well as raw material costs that did not decline until the second half of the year.
Income from Operations
Due to weak demand and high special charges, income from operations fell sharply by €1,853 million, or 60.4% to €1,217 million. Without considering the effect of special items, income from operations decreased €1,107 million, or 32.6%, to €2,293 million, and represented 7.1% of sales, compared with 9.5% in the previous year.
Income from Ordinary Activities/Income before Taxes
In 2001, income from ordinary activities decreased €2,218 million, or 78.5%, to €609 million. This decline was primarily due to special items. Excluding the effect of special items, income from ordinary operations was €1,758 million. This represents a decline of €1,266 million, or 42%, compared with the previous year, and is a reflection of weak economic conditions. The effect of this
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decline on income from operations and on the financial result was €1,107 million and €159 million, respectively.
Extraordinary Income
The sale of our pharmaceuticals business to Abbott Laboratories Inc., Abbott Park, Illinois, resulted in extraordinary income of €6,121 million. Taxes charged on this income were €145 million. A large part of the gains realized relate to the sale of participations which we were able to dispose of as tax-exempt divestitures.
Extraordinary income consists of:
|
(euros in millions) |
|
---|---|---|
Extraordinary gains | 8,794 | |
Extraordinary expenses | 2,673 | |
6,121 |
The extraordinary gains include proceeds from the sale of the pharmaceuticals business and additional compensation for the net liquidity and net assets transferred.
The expense items include the book values of the pharmaceuticals business, as well as provisions for warranties assumed and risks retained from the pharmaceuticals business.
As a result of the high extraordinary income, our income before taxes and minority interests was €6,730 million. This was €3,903 million, or 138%, more than in the previous year.
Net Income/Earnings Per Share
BASF achieved net income of €5,858 million. This amount consists of extraordinary income of €5,976 million net of the related taxes and a loss of €118 million in income from current operations.
The effective tax rate on income from ordinary operations was 125%, compared with 55% in the previous year. The high level of taxes is due to non-deductible foreign taxes on oil producing operations and for fines imposed by the E.U. Commission related to the violation of antitrust laws in the vitamins business, which were assumed to be non-deductible. The effective tax rate was reduced by a change in accounting principles for deferred tax assets. Based upon the draft Standard No. 10 from the German Accounting Standards Committee (GASC) on accounting for deferred taxes, we also recorded deferred tax assets for tax loss carryforwards, to the extent realization of this potential for tax reduction through future earnings is foreseeable. These adjustments resulted in a reduction in tax expense of €220 million.
The capitalization of deferred tax assets for tax loss carryforwards from previous years resulted in income of €51 million, which is shown separately in the consolidated statement of income.
Earnings per share were €9.72 in 2001, compared with €2.02 in 2000. Of this, €9.92 related to extraordinary income.
Under U.S. GAAP, the gain on the disposal of the pharmaceuticals business as well as the results of operations of the pharmaceuticals business of the first two months of 2001 would be reported as discontinued operations and not as extraordinary income. Also, the effect of adopting SFAS 133, "Accounting for Derivatives," would have been shown as the cumulative effect of a change in accounting principles. Under U.S. GAAP, our net income was €5,692 million, or €(238) million excluding extraordinary income. Per share, this is €9.45, or a loss of €0.39 after excluding extraordinary income (see Note 4 in the Notes to the Consolidated Financial Statements).
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Chemicals
Segment data
(euros in millions)
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 5,317 | 18.3 | € | 4,494 | (0.2 | ) | € | 4,504 | |||||
Intersegmental transfers | 2,598 | 6.0 | 2,452 | 1.8 | 2,408 | |||||||||
Sales incl. intersegmental transfers | 7,915 | 14.0 | 6,946 | 0.5 | 6,912 | |||||||||
Income from operations | 635 | 75.4 | 362 | (43.4 | ) | 640 | ||||||||
Special items | (41 | ) | | (63 | ) | | (5 | ) | ||||||
Operating margin (%) | 11.9 | | 8.1 | | 14.2 | |||||||||
Assets | € | 4,997 | 3.1 | € | 4,847 | 14.5 | € | 4,232 | ||||||
Return on operational assets (%) | 12.9 | | 8.0 | | 16.8 | |||||||||
Research and development expenses | € | 98 | (10.1 | ) | € | 109 | (2.7 | ) | € | 112 | ||||
Capital expenditures in tangible and intangible assets | € | 495 | (46.7 | ) | € | 929 | 20.0 | € | 774 |
The Chemicals segment is comprised of the Inorganics, Petrochemicals and Intermediates divisions. As of July 1, 2001, the former Specialty Chemicals operating division was dissolved and the strategic business units of glycols, alkylene oxides as well as ethylene and propylene oxides were transferred to the Petrochemicals operating division. The other activities of the Specialty Chemicals operating division were allocated to the Performance Products operating division. The previous year's segment data have been restated.
2002 Compared with 2001
Segment Overview
In the Chemicals segment, sales to third parties increased in 2002 to €5,317 million from €4,494 million in 2001. Sales in the Intermediates division were slightly above the previous year's level, while sales in the Inorganics division were slightly lower. In the Petrochemicals division, sales increased substantially. This was due primarily to the startup of new production capacities, in particular the new steam cracker in Port Arthur, Texas. Higher sales volumes contributed 25.7% to the increase in sales. Price and currency fluctuations had a negative effect of 9.6%.
Intersegmental transfers increased 6.0% from €2,452 million in 2001 to €2,598 million in 2002.
Income from operations rose in 2002 by 75.4% to €635 million, compared with €362 million in 2001. The increase in earnings resulted primarily from higher sales volumes and a corresponding improvement in capacity utilization at our production facilities, significantly lower startup costs for new plants and the restructuring and cost-cutting measures introduced in 2001, which are beginning to take effect. All divisions reported higher earnings compared with 2001, with Petrochemicals posting the largest increase.
Special items in the Petrochemicals division related to the closure of two ethylene oxide plants and one glycol plant at the site in Geismar, Louisiana.
Through the increase in inventories and receivables, assets increased 3.1% from €4,847 million in 2001 to €4,997 million in 2002. We further optimized our production activities in Europe and North America by closing unprofitable plants and investing in profitable, new production facilities. In the growing Asian market, we will achieve another milestone in the development and expansion of
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local production facilities with the forthcoming completion of the butanediol plant at our Verbund site in Kuantan, Malaysia.
Assuming that the economy starts to recover in 2003, we expect new production capacities to contribute to higher sales in 2003. A further improvement in earnings depends largely on developments in raw material markets.
Inorganics
In the Inorganics division, sales to third parties in 2002 declined 2.7% to €695 million from €714 million in 2001. Despite a difficult business environment, we increased sales volumes 6%. In most product lines our selling prices declined on average by 9%. Sales of catalysts, glues, impregnating resins and basic inorganic chemicals were below the previous year's levels, but sales of inorganic specialties and electronic grade chemicals were higher due to higher sales volumes.
Income from operations improved compared with the previous year.
In 2002, we again achieved high capacity utilization rates in our plants for large-volume inorganic products, which form an important foundation for most of BASF's value-adding chains. Through such economies of scale, we were able to supply the Ludwigshafen and Antwerp Verbund sites cost-effectively. To consolidate and extend our cost leadership in the Inorganics division, we began in 2002 to refit a world-scale chlorine plant to use a state-of-the-art membrane process.
In addition to large-volume inorganic products, our product range includes innovative specialties such as heterogeneous catalysts, electronic grade chemicals and powder injection molding technology. We will continue to expand these profitable business areas in the future.
For 2003 we expect sales to increase moderately. The cost of modernization measures will, however, have a negative impact on earnings.
Petrochemicals
In the Petrochemicals division, sales to third parties in 2002 increased to €2,902 million and were 39.6% higher than in 2001. We were able to increase sales in all product lines. Sales volumes were stable throughout the year and therefore capacity utilization at our plants was generally high. In addition, the startup of the steam cracker in Port Arthur, Texas, in December 2001 and the expansion of the cracker in Antwerp, Belgium, led to increased sales volumes. Higher volumes led to a 49% increase in sales, whereas price and currency fluctuations reduced sales by 11%.
Income from operations rose significantly. This was due to higher volumes in all product lines and regions. In addition, earnings were no longer burdened by high startup costs for the steam cracker in Port Arthur, Texas, and the new plants in Kuantan, Malaysia. Special items were also lower. Special charges of €25 million in 2002 related in particular to the closure of two ethylene oxide plants and one ethylene glycol plant at the site in Geismar, Louisiana.
We substantially expanded business volumes in cracker products. Rising crude oil prices and naphtha costs could be passed on to the market only in the first half of the year.
Sales and earnings in plasticizers and solvents exceeded the previous year's levels. However, the markets for both product lines continue to suffer from excess capacity and, as a result, from strong price and margin pressures. We will address these challenges with significant cost reductions through further rationalization and closure of production plants. In June, we started production of our new product Hexamoll® DINCH, a plasticizer for use in applications with stringent requirements such as foodwrap, medical devices and toys. This new product was favorably received by our customers.
Business in the alkylene oxides and glycols product line picked up considerably in Europe due to the expansion of ethylene oxide capacity in Antwerp, Belgium. Earnings improved as a result of
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high capacity utilization. In the United States, we closed underperforming production plants in Geismar, Louisiana, and are exiting gradually from the ethylene glycol business in this region.
In 2002, capital expenditures were significantly lower compared with the high levels in recent years associated with major projects in Kuantan, Malaysia; Port Arthur, Texas; and Tarragona, Spain. Important ongoing projects are the metathesis and butadiene extraction plant in Port Arthur, Texas, which is scheduled to start operations in late 2003 or early 2004, as well as investments at our new Verbund site in Nanjing, China, which we are developing together with our partner Sinopec.
Our capital expenditures and restructuring in recent years have helped create the necessary conditions for a sustained increase in our earning power. As a result, we expect a moderate increase in sales and earnings in 2003 despite high volatility on the raw materials markets.
Intermediates
Business with intermediates recovered in 2002, in particular in Europe and Asia, after a modest second half of 2001. Sales to third parties in 2002 increased by €19 million to €1,720 million. Increased volumes contributed 6% to the increase in sales. Price and currency fluctuations accounted for an 8% reduction in sales. Translated to euros, the weak U.S. dollar more than offset price increases.
Income from operations improved compared with 2001. This improvement could be traced in part to higher sales volumes for our products as well as to the normalization of natural gas prices in North America, which were high at the beginning of 2001. The availability of many of our products was restricted due to production problems at some of our competitors and plant shutdowns in Ludwigshafen, Germany, and Feluy, Belgium, related to maintenance or expansion measures.
Capital expenditures were lower than in the previous year. Numerous projects were completed in 2002. In particular, we started operations at new plants for PolyTHF® (polytetrahydrofuran), specialty amines and glyoxal in Ludwigshafen. In Freeport, Texas, we expanded our Neol® (neopentylglycol) capacity with a new plant.
Given our higher production capacities, and assuming that raw material costs rise only slightly, we expect sales in 2003 to grow above the market average and a slight improvement in income from operations.
2001 Compared with 2000
Segment Overview
In the Chemicals segment, sales to third parties decreased in 2001 to €4,494 million from €4,504 million in 2000. Growth in sales volumes in inorganic specialties and price increases in the Intermediates and Inorganics divisions were insufficient to offset completely a decline in sales in the Petrochemicals division. The oxo alcohols/plasticizers complex at the new BASF Verbund site in Kuantan, Malaysia, also contributed to sales, as did new plants and capacity expansion programs, such as trimethylolpropane in Ludwigshafen, Germany; hexanediol in Freeport, Texas; and ethylene oxide in Geismar, Louisiana.
Intersegmental transfers increased 1.8% in 2001 to €2,452 million from €2,408 million in 2000.
In 2001, income from operations decreased 43.4% to €362 million from €640 million in 2000. Both high raw material costs in the first half of 2001, most notably for naphtha, and the drop in the economy in the second half of the year which led to reduced demand in almost all customer segments had a major impact on income from operations. The Petrochemicals division came under particularly strong price and margin pressure, especially for products with excess capacity, such as plasticizers and solvents. Startup costs for new plants in Port Arthur, Texas; Geismar, Louisiana; and in Kuantan, Malaysia, created additional burdens on earnings.
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Special items related primarily to the closure of a plant in the Petrochemicals division at the site in Tarragona, Spain; restructuring of an acetylene plant in Geismar, Louisiana; and integration into the Intermediates and Petrochemicals divisions of the site acquired in Feluy, Belgium.
Through its capital expenditures, BASF strives for a globally balanced position. To this end, BASF is strengthening BASF's operations in Europe, optimizing its Verbund structures in North America and establishing new Verbund sites in Asia. In 2001, BASF strengthened the Chemicals segment's core product groups butanediol and its derivatives, and phthalic anhydride by acquiring the SISAS Group's chemical site in Feluy, Belgium. Through capital expenditures and acquisitions, the Chemicals segment's assets increased 14.5% in 2001 to €4,847 million from €4,232 million in 2000.
Inorganics
In the Inorganics division, sales to third parties in 2001 increased 8.1% to €677 million, from €626 million in 2000. This sales growth was due primarily to higher prices but also volumes increased slightly. We increased sales and volumes over the previous year, above all in profitable inorganic specialties and electronic grade chemicals.
In 2001, income from operations improved, although economic conditions in important customer segments gradually deteriorated during the second half of the year. By year end, the recession in the semiconductor industry had led to a severe decline in demand for electronic grade chemicals. In the construction and woodworking industries, economic weakness intensified competition in the glues and impregnating resins product lines.
In 2001, BASF achieved high capacity utilization rates in its plants for large-volume inorganic products, which BASF produces primarily for captive use within the BASF Group (e.g., sulfuric acid, nitric acid, and the electrolysis products chlorine and sodium hydroxide). Through economies of scale, we can supply the Verbund cost-effectively. Products from the Inorganics division form an important foundation for most of BASF's value-adding chains.
In addition to large-volume inorganic products, BASF's product range includes innovative specialties such as heterogeneous catalysts, electronic grade chemicals and powder injection molding technology. BASF is continuing to expand these profitable areas of our business. Last year BASF increased capacity for hydroxylamine free base a substance that is indispensable in the production of microchips from 4,000 metric tons per year to 7,000 metric tons per year. BASF also intensified its research efforts in the field of catalysts with the goal of securing or achieving technology and performance leadership. Here, BASF is focusing on catalysts with high growth rates.
Petrochemicals
In the Petrochemicals division, sales to third parties in 2001 were €2,079 million, a decrease of 3.7% from 2000. In 2000, strong volume demand and the rising price of naphtha led to significant price increases for cracker products and, as a result, to a steady increase in sales. However, in the course of 2001, this trend began to reverse as the economy began to slow down and raw material prices declined. First-time contributions to sales came from new plants that commenced operations in 2001: the oxo alcohols/plasticizers complex in Kuantan, Malaysia, and the steam cracker in Port Arthur, Texas. Also during 2001, unprofitable plants in Tarragona, Spain were closed.
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Income from operations in 2001 failed to meet expectations. After a strong start in the first quarter, cracker margins fell sharply in the second quarter. In addition, earnings were burdened by startup costs for the new plant in Kuantan, Malaysia, as well as by startup costs for the steam cracker in Port Arthur, Texas, which increased as the year progressed. The plasticizers and solvents product lines continued to suffer from excess capacity and, as a result, from strong price and margin pressures. In alkylene oxides and glycols, exceptionally high gas prices at the beginning of 2001 had an adverse effect on earnings in the United States. In Europe, BASF benefited from a high utilization rate and expanded its ethylene oxide plant in Antwerp, Belgium during the fourth quarter, making it the largest and most efficient in Europe.
In 2001, capital expenditures were lower than in the previous year. One major project is a propylene plant that BASF is building with its partner SONATRACH in Tarragona, Spain. Another major project is the construction of a steam cracker at the Verbund site in Nanjing, China, where construction began in September 2001.
Intermediates
In the Intermediates division, sales to third parties in 2001 increased 1.0% to €1,738 million from €1,720 million in 2000. BASF achieved this growth through higher sales prices for its products and the startup of new production capacities. Deteriorating economic conditions reduced sales volumes especially in the second half of the year and low utilization rates resulted in higher unit costs.
Income from operations was lower in 2001 than in 2000, as raw material costs remained high, especially in the first half of the year. Earnings were also burdened by the integration of the site in Feluy, Belgium, acquired at mid-year, and startup costs for new plants (trimethylolpropane and dimethylhexanediol in Ludwigshafen, Germany; 1,6-hexanediol in Freeport, Texas; optically active amines in Geismar, Louisiana).
Not accounting for the acquisition in Feluy, Belgium, BASF's capital expenditures were at the same level as last year. In 2001, BASF also focused on expanding its production plants in Ludwigshafen, Germany; Geismar, Louisiana; and Ulsan, Korea.
Plastics & Fibers
Segment data
(euros in millions)
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 8,477 | 3.6 | € | 8,185 | (25.8 | ) | € | 11,030 | ||||
Intersegmental transfers | 436 | 7.4 | 406 | (20.4 | ) | 510 | |||||||
Sales incl. intersegmental transfers | 8,913 | 3.7 | 8,591 | (25.6 | ) | 11,540 | |||||||
Income from operations | 582 | | (2 | ) | | 902 | |||||||
Special items | (11 | ) | | (182 | ) | | 101 | ||||||
Operating margin (%) | 6.9 | | * | | 8.2 | ||||||||
Assets | € | 6,174 | (2.7 | ) | € | 6,344 | 4.2 | € | 6,086 | ||||
Return on operational assets (%) | 9.3 | | * | | 13.9 | ||||||||
Research and development expenses | € | 138 | (5.5 | ) | € | 146 | (15.1 | ) | € | 172 | |||
Capital expenditures in tangible and intangible assets | € | 636 | (28.6 | ) | € | 891 | 40.8 | € | 633 |
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The Plastics & Fibers segment comprises the Styrenics, Performance Polymers and Polyurethanes divisions. As of July 1, 2001, the former operating divisions of Engineering Plastics and Fiber Products were merged to create the Performance Polymers operating division. The previous year's segment data have been restated. Up to September 2000, the polyolefins business was included in the business segment's figures. This business was transferred to the associated company Basell N.V., which is not consolidated.
2002 Compared with 2001
Segment Overview
Sales to third parties in 2002 increased 3.6% to €8,477 million from €8,185 million in 2001. Stronger customer demand led to significantly higher sales volumes, which accounted for an 11.6% increase in sales. Declining prices and negative currency effects reduced sales by 8%. Sales increased in all three divisions, in particular for polyurethane products and styrenics.
Income from operations rose to €582 million, compared with a loss of €2 million in 2001. All three divisions contributed significantly to the increase in earnings, which was due in particular to much stronger demand and correspondingly good capacity utilization, the closure of underperforming plants started in 2001, and a reduction in fixed costs. Earnings also improved due to a significantly lower level of special items.
Capital expenditures were lower than in 2001.
Assuming the economy begins to recover in 2003, we expect sales at approximately the same level as in 2002 and a slight increase in earnings in 2003.
At the beginning of 2003 agreements were signed with Honeywell International Inc., Morris Township, New Jersey, to acquire their engineering plastics business and sell our nylon fibers business to Honeywell. Through these portfolio swaps, we are further strengthening our position as a leading international supplier of engineering plastics. The two transactions are likely to be neutral with regard to sales and earnings in 2003.
Styrenics
In the Styrenics division, sales to third parties rose 3.7% in 2002 to €3,387 million compared with €3,267 million in the previous year. Sales increased due to significantly higher demand compared with 2001 in the face of negative price/currency effects.
Income from operations increased considerably in 2002. This was due primarily to higher capacity utilization. The second and third quarters in 2002 were affected by rising raw material costs as well as a worldwide shortage of styrene. The higher raw material costs could not be passed on in full to the market. Asia was the largest growth market for styrene. Overall, we significantly improved income from operations compared with 2001 in all major regions.
A Styrodur® plant was closed in Antwerp, Belgium. Production was transferred to a new plant that can be operated with lower production and logistic costs started operations in Tarragona, Spain. The replacement plants for ethyl benzene/styrene at the Ludwigshafen site started operations at the end of 2002 and will ensure more efficient supplies of styrene.
In a difficult business environment we expect to maintain sales and income from operations in 2003 at the previous year's level despite rising raw material costs.
Performance Polymers
In the Performance Polymers division, sales to third parties in 2002 rose by 1.3% to €2,270 million from €2,241 million in 2001. Sales volumes increased by 9%, in particular due to increasing demand for nylon 6 precursors as well as the continuing expansion of our worldwide
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engineering plastics business. Prices remained under pressure, largely due to the strength of the euro, which was unfavorable for our export business.
As a result of the restructuring measures we introduced in 2001 and continued in 2002, we have significantly reduced fixed costs, especially in the NAFTA region. The scheduled shutdown of Ultraform® production in the United States and the sale of our industrial fibers business (Basofil®) will support this trend and allow for a further improvement in earnings.
High capacity utilization at our production plants also contributed to the improvement in income from operations.
In 2003, we expect increases in both sales and income from operations, provided that the economy begins to recover this year. At the beginning of 2003 agreements were signed with Honeywell International Inc., Morris Township, New Jersey, to acquire their engineering plastics business and sell our nylon fibers business to Honeywell.
Polyurethanes
In the Polyurethanes division, sales to third parties in 2002 increased by 5.3% to €2,820 million from €2,677 million in 2001. Volume growth compared with 2001 contributed 12% to the increase in sales. Demand for polyurethanes rose, in particular in Asia and the United States. Price and currency fluctuations accounted for a 7% reduction in sales.
Income from operations increased compared with 2001 despite high raw material costs and persistently unsatisfactory margins. Productivity increases and cost-cutting measures contributed to earnings in addition to the development in sales volumes. We were able to improve our cost structure through the new TDI (toluene diisocyanate) plant in Geismar, Louisiana, which started operations in May 2002 and replaced an old plant. We will be able to reduce costs further in 2003, the first full year of plant operation.
In addition to the TDI plant in the United States, the largest capital expenditures in the Polyurethanes division were the expansion of our MDI (diphenylmethane diisocyanate) plant in Antwerp, Belgium, which came on stream in late 2002, and the construction of an SM/PO (styrene monomer/propylene oxide) plant in Singapore, by the ELLBA Eastern (Pte.) Ltd. joint venture with Shell. This plant started operations in the second half of 2002 and is intended to significantly improve supplies of propylene oxide in Asia.
For 2003, we expect the polyurethanes market to grow by about 5% in a difficult economic environment, and we intend to maintain our share of this growing market. One element will be the startup of our TDI plant in Yeosu, Korea, in the third quarter of 2003. This plant has a maximum annual capacity of 140,000 metric tons. In the short term it will optimize our supply situation in Asia and in the medium term it will provide the means for growing with the market. We expect to improve earnings in 2003 as a result of this growth and by continuing to optimize our cost structures.
2001 Compared with 2000
Segment Overview
Sales to third parties in 2001 dropped 25.8% to €8,185 million from €11,030 million in 2000.
On the basis of ongoing business, i.e., excluding polyolefins, sales decreased 8.6% from €8,951 million in 2000 to €8,182 million in 2001. Sales declined in all three of the segment's divisions, but to the greatest extent in the Performance Polymers division. Weakening demand and the resulting decline in sales volumes resulted in a 2.5% decrease in sales. Declining prices contributed to a 5.2% decrease in sales, while changes in exchange rates contributed to a 0.4% decline in sales.
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The Polyurethanes division made the greatest positive contribution to the segment's income from operations, which decreased by €904 million, resulting in a loss of €2 million. This decrease in earnings was primarily due to reduced demand, strong margin pressures and new plant startups, in particular in North America.
Special charges totaling €182 million also contributed to the decline in earnings. These charges related primarily to the planned closure of plants in the Styrenics and Performance Polymers divisions in North America (NAFTA) and Europe; a write-down of a styrenics plant; and the planned closure of an obsolete toluene diisocyanate (TDI) plant in the Polyurethanes division in Geismar, Louisiana, which will be replaced by a new plant.
In 2001, the Plastic & Fibers segment's assets increased by 4.2% to €6,344 million in 2001 from €6,086 million in 2000. Capital expenditures, including the acquisition of a styrene plant in Korea, were in excess of depreciation charges by €212 million. Further additions resulted from changes in the scope of consolidation.
Styrenics
In the Styrenics division, sales to third parties in 2001 declined 7.1% to €3,267 million from €3,517 million in 2000. Despite a difficult economic environment, sales volumes increased 5%, but selling prices and therefore margins were under downward pressure. Thus, price effects contributed 12% to the decline in sales.
Income from operations did not develop satisfactorily in 2001. Business operations in the NAFTA region did not meet BASF's expectations. Special restructuring measures in the NAFTA region and in Europe burdened income from operations. The Styrenics division's specialty products, however, proved to be cyclically resilient.
In mid-2001, the division acquired a styrene plant in Korea. In addition, we invested in an EPS plant in Brazil and in a production plant for specialized foams in Italy. Expansion of production capacity for ethyl benzene in Antwerp, Belgium, was completed at the end of 2001.
In 2002, BASF's new ethyl benzene and styrene plant in Ludwigshafen, Germany, is expected to start operations and improve the efficiency of the value-adding chain.
Performance Polymers
In the Performance Polymers division, sales to third parties in 2001 fell 15.4% to €2,241 million from €2,648 million in 2000. Weak demand in Asia affected fiber intermediates in particular. Engineering plastics products, on the other hand, performed well in a difficult market environment.
The decline in sales was due to an 11% reduction in sales volumes. In addition, downward pressure on product prices increased steadily, while raw material costs could not be reduced to the same extent. Approximately, price effects accounted for a 5% decline in sales.
Income from operations fell sharply, partially due to low capacity utilization rates. In 2001, the division was also burdened by special items related to various restructuring measures.
Polyurethanes
In 2001, sales to third parties in the Polyurethanes division decreased 4.3% to €2,677 million from €2,798 million in 2000.
Sales volumes declined 3% resulting from the difficult economic environment in 2001. Price effects accounted for 1% of the decline in sales. The first full year of operation for the MDI II plant (diphenylmethane diisocyanate) in Geismar, Louisiana, and the development of additional distribution channels through the purchase of system houses in the United States and Turkey contributed to a stabilization in sales.
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Despite a decline compared with 2000, income from operations before special items in the Polyurethanes division was once again satisfactory. Higher raw material costs, especially for benzene, toluene and propylene, could only be passed on to customers in higher prices for BASF's products to a limited extent. The easing in raw material costs that started in the second half of the year was partially offset by price reductions demanded by the market.
The largest capital expenditures in the Polyurethanes division were for a new TDI (toluene diisocyanate) plant in Geismar, Louisiana, and for the construction of an SM/PO (styrene monomer/propylene oxide) plant in Singapore as part of BASF's Ellba Eastern Private Ltd. joint venture with Shell. Both plants were on stream in 2002, as scheduled.
Performance Products
Segment data
(euros in millions)
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 8,014 | (1.7 | ) | € | 8,154 | (3.1 | ) | € | 8,418 | ||||
Intersegmental transfers | 326 | 1.2 | 322 | 2.5 | 314 | |||||||||
Sales incl. intersegmental transfers | 8,340 | (1.6 | ) | 8,476 | (2.9 | ) | 8,732 | |||||||
Income from operations | 646 | 552.5 | 99 | (83.1 | ) | 586 | ||||||||
Special items | (7 | ) | | (298 | ) | | (32 | ) | ||||||
Operating margin (%) | 8.1 | | 1.2 | | 7.0 | |||||||||
Assets | € | 5,218 | (13.7 | ) | € | 6,048 | (3.5 | ) | € | 6,266 | ||||
Return on operational assets (%) | 11.5 | | 1.6 | | 10.4 | |||||||||
Research and development expenses | € | 222 | 12.7 | € | 197 | (0.5 | ) | € | 198 | |||||
Capital expenditures in tangible and intangible assets | € | 288 | (31.1 | ) | € | 418 | (68.6 | ) | € | 1,332 |
Performance Products segment consists of the Performance Chemicals, Coatings and Functional Polymers divisions. In 2001, the business segment Colorants & Finishing Products was renamed Performance Products. As of July 1, 2001, the former operating divisions Dispersions, Colorants as well as some parts of Specialty Chemicals were combined to form the operating division Performance Chemicals. The previous year's segment data have been restated. Up to September 2000, the figures of the operating division include the textile dye business of the former Colorants operating division. This business was transferred to the non-consolidated associated company DyStar.
2002 Compared with 2001
Segment Overview
Sales to third parties in the Performance Products segment declined 1.7% in 2002 to €8,014 million, compared with €8,154 million in 2001. Higher sales volumes led to a 6.1% increase in sales, in particular in the Performance Chemicals and Functional Polymers divisions. Ongoing price pressure and negative currency effects in all divisions reduced sales by 7.8%.
Income from operations rose from €99 million in 2001 to €646 million in 2002. This was due to significantly lower special items, an improved cost structure due to the restructuring measures introduced in 2001, and portfolio optimization with a focus on more profitable products.
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In 2002, assets in the segment declined to €5,218 million from €6,048 million in 2001. Depreciation was in excess of capital expenditures. Inventories and receivables were reduced.
Assuming that the economy starts to recover in 2003 and that our cost structures improve further as a result of the measures introduced in 2001, we expect sales in 2003 to be at approximately the same level as in 2002 and a slight improvement in earnings.
Performance Chemicals
Despite the difficult global economic climate, sales to third parties of 3,343 million remained just below previous year's level of €3,345 million. Growth was strong in Asia. In South America, sales declined due to the currency crises in Brazil and Argentina, as well as to the difficult economic environment. A 7% increase in sales volumes was offset by negative price and currency effects, in particular the strengthening of the euro against the U.S. dollar.
All business units contributed to a significant increase in income from operations.
In performance chemicals for coatings, plastics and specialties, we maintained business at a satisfactory level despite intense competition. Our printing plates business grew against the market trend. We have widened our product range for the automotive and oil industry and increased production through cost-effective capacity expansions. Our plants for products for the detergents and cleaning agents industry are operating at a high level of capacity utilization. Despite significant expansion in Asia, sales of textile and leather chemicals declined slightly overall.
We reduced working capital through our efforts to lower inventory levels and a decline in receivables.
In view of economic trends and the strengthening of the euro, we expect moderate sales growth in the entire division in 2003. We aim to achieve a slight increase in income from operations.
Coatings
In the Coatings division, sales to third parties in 2002 declined 6.6% to €2,137 million compared with €2,287 million in 2001. Sales volumes were below the previous year's level, mainly because our decorative paint customers in South America reduced their inventories during the first half of the year. Overall, we were able to increase prices slightly. The decline in sales was due primarily to currency effects, in particular the devaluation of the Brazilian real as well as the weakening of the U.S. dollar and the Japanese yen against the euro.
Trends in our business units were as follows: Automotive (OEM) coatings performed well at a high level despite a decline in automobile production. This success can be ascribed to tried and tested service concepts through which we expand cooperation with our customers and optimize the total costs of the coating process. Further, our success is based on the market launch of innovative and eco-efficient products, such as our new cathodic dip coating Cathoguard® 500. Automotive refinish coatings are a strong pillar of our coatings business. Here, we have stabilized our good position with our new Glasurit® and R-M® global brands. Our newly launched Salcomix® mixing system rounds out our portfolio. In industrial coatings, restructuring and innovation were the top priorities. This applies to production, marketing and sales as well as customer and portfolio management. Our efforts have improved our cost structures. In South America, we have solidified the leading position of our Suvinil® brand in the market for decorative paints.
Compared with the previous year, we were able to improve income from operations substantially in all business units through measures to improve efficiency, cost reductions and restructuring. An important contribution came from a reduction in fixed costs compared with 2001, in particular in our industrial coatings business in Europe. Devaluation losses in Argentina burdened earnings.
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For 2003, we are again expecting sales to rise, assuming that the automotive industry in Europe recovers and that a slump does not occur in U.S. automobile production. We will persist in addressing the continuing difficult economic environment by introducing further innovative technologies and by further expanding our successful system supplier business. We therefore expect a further increase in earningsin 2003.
Functional Polymers
In the Functional Polymers division, sales to third parties in 2002 increased by 0.5% to €2,534 million from €2,522 million in 2001. Higher sales volumes contributed to an 11% increase in sales, which was largely offset by negative price and currency effects of a 10%. We were able to substantially increase sales volumes in all product groups, in particular in acrylic monomers, paper coating binders and dispersions for the construction industry. In Asia, the increase in sales volumes was larger than in the other regions.
We were able to improve income from operations considerably compared with the previous year, despite continued strong competitive pressure due to global excess capacity. The restructuring measures we completed had a particularly positive effect on earnings.
In Nanjing, China, we laid the foundation stone for BASF's second Verbund site in the Asian growth region. We expect to start producing acrylic acid and acrylic esters at this site in 2005. In Hamina, Finland, we started operations at a new plant for paper coating binders, which will allow us to supply the important Scandinavian market from production in the region. We also successfully brought our new superabsorbents plant in Antwerp, Belgium, on stream.
We anticipate that in 2003 overall demand will continue to recover, and therefore expect a slight increase in sales and a further improvement in earnings.
2001 Compared with 2000
Segment Overview
In terms of ongoing business, i.e., excluding the textile dye business, sales to third parties in the Performance Products segment increased 0.3% in 2001 to €8,126 million, from €8,105 million in 2000. The increase in sales from ongoing business was due to additions to the scope of consolidation. Sales volumes and prices declined slightly. In the Coatings division, sales to third parties increased by 4.0% compared with 2000, to €2,287 million. Sales from ongoing business in the Performance Chemicals division were €3,317 million compared with €3,395 million in 2000. In the Functional Polymers division, sales were €2,522 million, remaining at approximately the previous year's level.
Income from operations fell 83.1% to €99 million in 2001 from €586 million in 2000. The continued weak economic situation in North America and Europe and the resulting decline in demand had a negative impact on earnings in all of the segment's divisions in 2001. In many divisions, reduced demand led to increased price and margin pressures, which intensified during the first half of the year due to very high raw material costs. Special items of €298 million reduced earnings, above all in the Functional Polymers and Performance Chemicals divisions. These relate primarily to planned site closures in Birkenhead, United Kingdom, and Arnhem, the Netherlands, as well as to the closure of production plants in North America and Italy.
Assets in the segment declined slightly in 2001 to €6,048 million from €6,266 million in 2000.
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Performance Chemicals
In terms of ongoing business, i.e., excluding the textile dye business, sales to third parties in the Performance Chemicals division declined 2.3% in 2001 to €3,317 million from €3,395 million in 2000.
Despite this decline, sales of products for the printing and for the mineral oil industries increased. This was offset, however, by a weaker economy, which also affected the other businesses in the Performance Chemicals division. The 9.8% decline in sales is primarily due to structural changes, in particular relating to the transfer of the textile dye business, which reduced sales by 7%. Price and currency effects each reduced sales by 1% each.
Due to weak demand and ongoing intense competition in North America and Europe, income from operations was below last year's good level. Earnings in 2001 were also burdened by special items.
Coatings
In the Coatings division, sales to third parties in 2001 rose 4.0%, to €2,287 million from €2,198 million in 2000. Europe and Asia in particular contributed to this increase. Sales volumes remained at last year's level, as declines in automotive coatings were offset by increases in industrial coatings and decorative paints. Unfavorable currency effects were responsible for a sales decline of 3%, with the devaluation of the Brazilian real in particular affecting sales. Selling prices rose slightly overall, but price concessions for industrial coatings were necessary in some cases. BASF is currently developing this business into the Coatings division's third key product line, next to automotive OEM and automotive refinish coatings. The joint venture with NOF Corp. in Japan, entered into in October 2000 and consolidated in 2001, also contributed to the growth in sales.
Income from operations was below last year's high level, due in particular to a slowdown in the automotive industry in the NAFTA region. Despite intensive marketing efforts, earnings in industrial coatings fell short of expectations.
Functional Polymers
In the Functional Polymers division, sales to third parties in 2001 rose 0.4% to €2,522 million from the previous year's level of €2,512 million. Due to the slowdown in the global economy, which began in the second quarter, the strong volume growth sought was not achieved.
Prices declined slightly due to lower raw material costs which had to be passed on to customers and to increasing pressure from competitors.
The division was able to expand its sales volumes in Asia, but lost sizable volumes in the NAFTA region. The global trend in sales volumes for paper chemicals and superabsorbents was favorable.
Income from operations was well below the level in 2000, in particular due to higher special charges. These charges related primarily to the destruction in an explosion of the division's superabsorbents plant in Birkenhead, United Kingdom, and to provisions for the planned closure of the division's site in Arnhem, the Netherlands, and of an acrylic acid plant and the polymin plant in Freeport, Texas.
In Asia, a plant for the manufacture of dispersions went into operation in Shanghai, China. In South America, the division took a first step toward supplying this important market with local production from a butyl acrylate plant in Guaratinguetá, Brazil. In Ludwigshafen, Germany, a production plant for the innovative paper chemical polyvinylamine started operations. In Antwerp, Belgium, the division completed a world-scale plant for the manufacture of superabsorbents.
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Agricultural Products & Nutrition
The Agricultural Products & Nutrition segment comprises the Agricultural Products division and the Fine Chemicals division. For reporting purposes each division is considered a reportable segment. The following data relate to the divisions.
Agricultural Products
Segment data
(euros in millions)
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 2,954 | (15.1 | ) | € | 3,478 | 43.2 | € | 2,428 | |||||
Intersegmental transfers | 21 | (30.0 | ) | 30 | (11.8 | ) | 34 | |||||||
Sales incl. intersegmental transfers | 2,975 | (15.2 | ) | 3,508 | 42.5 | 2,462 | ||||||||
Income from operations | 61 | 238.9 | 18 | | (443 | ) | ||||||||
Special items | (38 | ) | | (182 | ) | 46.6 | (341 | ) | ||||||
Operating margin (%) | 2.1 | | 0.5 | | * | |||||||||
Assets | € | 5,092 | (20.2 | ) | € | 6,377 | (3.5 | ) | € | 6,607 | ||||
Return on operational assets (%) | 1.1 | | 0.3 | | * | |||||||||
Research and development expenses | € | 285 | (17.4 | ) | € | 345 | 25.5 | € | 275 | |||||
Capital expenditures in tangible and intangible assets | € | 88 | (32.3 | ) | € | 130 | (96.0 | ) | € | 3,260 |
2002 Compared with 2001
Sales in the Agricultural Products segment in 2002 were €2,954 million, compared with €3,478 million in 2001 (volumes (12%), prices/currency (3%)). Sales volumes declined in particular in North and South America. The negative price and currency effects were due primarily to the weakening of the U.S. dollar against the euro and the devaluation of the Brazilian real.
Sales development differed considerably from region to region. In North America, sales declined 25% to €945 million due to lower sales volumes and negative currency effects. In South America, we reduced our credit risk by maintaining our restrictive sales policy in Argentina and by repurchasing inventory from the market in Brazil. Sales in South America declined 38% to €335 million as a result of these measures and negative currency effects. Sales in Europe rose by 4.3% to €1,320 million, while in Asia they declined 13% to €354 million.
In 2002, we achieved income from operations of €61 million, compared with €18 million in 2001, thereby improving income from operations by €43 million. Special items reduced earnings by €38 million. Our earnings situation is unsatisfactory and a series of measures have been introduced to improve it significantly.
In 2002, capital employed was reduced to a total of €5,092 million from €6,377 million in 2001. This was due in particular to a reduction of inventories and receivables as well as a decline in non-current assets by scheduled amortization and depreciation, which exceeded capital expenditures.
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Expenses for research and development declined 17.4% to €285 million following the closure of the research center in Princeton, New Jersey; as a percentage of sales, these expenses declined from 9.9% to 9.6%.
Following the integration of the crop protection business acquired from American Home Products Corp. (AHP) in 2000, we realized annual integration synergies of more than €250 million for the first time in 2002. In 2003, we will introduce measures to further reduce costs by approximately €100 million. In a persistently difficult market environment, we expect sales and earnings to rise in 2003. This expectation is based on the successful launch of new products and a stabilization of the economic situation in South America.
In the Agricultural Products division, an agreement was reached on October 28, 2002 to acquire the insecticide fipronil and a series of fungicides from Bayer CropScience AG. The acquisition is subject to approval by the relevant antitrust authorities.
2001 Compared with 2000
Sales in the Agricultural Products segment in 2001 were €3,478 million, compared with €2,428 million in 2000. This increase of €1,050 million, or 43.2%, was due primarily to the acquisition of the crop protection business of American Home Products Corp. (AHP). A decline in prices reduced sales by 6%.
Sales increased in all regions. The segment expanded its market position in particular in North America and Europe, where sales were up 64.1% and 43.4%, respectively. Due to the uncertain economic situation in South America, BASF took a cautious approach in the market to reduce credit risk which resulted in an increase in sales of only 6.1% to €543 million.
In 2001, income from operations in the Agricultural Products segment was €18 million, compared to a loss of €443 million in 2000 This represented an improvement of €461 million over the previous year.
Special items reduced earnings by €182 million. Special charges related to the use of inventory stepped-up to higher market values in connection with the AHP acquisition, as well as to the closure of a research site in North America (NAFTA) and additional restructuring.
The segment's assets declined in 2001 to a total of €6,377 million from €6,607 million in 2000. Additions to tangible assets came from continuing small optimization measures, from investments in the F 500® production plant in Schwarzheide, Germany, from commencing the construction of a new research building in Limburgerhof, Germany, and from the modernization of a production plant in Brazil.
Due to the integration of AHP's crop protection business, expenses for research and development rose 25.5% to €345 million, which represented 10% of sales. Research and development activities are concentrated in Ludwigshafen and Limburgerhof, Germany, and at the Research Triangle Park in Raleigh, North Carolina. The Princeton research center in New Jersey ceased activities in mid-2002, as scheduled.
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Fine Chemicals
Segment data
(euros in millions)
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 1,970 | (0.7 | ) | € | 1,984 | 14.1 | € | 1,739 | |||||
Intersegmental transfers | 36 | 24.1 | 29 | (34.1 | ) | 44 | ||||||||
Sales incl. intersegmental transfers | 2,006 | (0.3 | ) | 2,013 | 12.9 | 1,783 | ||||||||
Income from operations | (6 | ) | 97.1 | (210 | ) | | (5 | ) | ||||||
Special items | (124 | ) | | (283 | ) | | (50 | ) | ||||||
Operating margin (%) | * | | * | | * | |||||||||
Assets | € | 1,392 | (6.5 | ) | € | 1,488 | 8.8 | € | 1,368 | |||||
Return on operational assets (%) | * | | * | | * | |||||||||
Research and development expenses | € | 82 | 5.1 | € | 78 | 0.0 | € | 78 | ||||||
Capital expenditures in tangible and intangible assets | € | 157 | (21.1 | ) | € | 199 | 139.8 | € | 83 |
2002 Compared with 2001
In the Fine Chemicals segment, sales to third parties in 2002 declined 0.7% to €1,970 million (volumes 7%, prices/currency (8%)). The animal nutrition business posted higher sales of fat-soluble vitamins as well as enzymes. In human nutrition, sales of carotenoids and caffeine were higher. In both animal and human nutrition, sales of water-soluble vitamins declined. In our business with the pharmaceutical industry, the new area of contract manufacturing showed particularly strong growth. Sales in the cosmetic ingredients product line were affected by slow growth in the cosmetics industry.
In 2002, income from operations was €(6) million compared with €(210) million in 2001. This was due in particular to a lower level of special charges, which declined from €283 million in 2001 to €124 million in 2002. In both years, these special charges were primarily related to antitrust violations in the vitamins business prior to 1999. Higher volumes as well as cost savings due to restructuring measures in North American manufacturing and in the premix business contributed positively to our earnings in 2002.
In 2002, assets in the Fine Chemicals segment were reduced by 6.5% to €1,392 million from €1,488 million in 2001. This was due to scheduled depreciation of intangible assets as well as reductions in inventory and receivables. Tangible assets were slightly higher than in 2001. Additions to fixed assets included capacity expansion for vitamin E, carotenoids and Lysmeral®, as well as new plants for vitamin B2 and citral.
For 2003, we expect an increase in sales and earnings.
2001 Compared with 2000
In the Fine Chemicals segment, sales to third parties in 2001 increased 14.1%, to €1,984 million from €1,739 million in 2000. The segment increased sales volumes by 5%. Structural changes, in particular the purchase of the vitamins business of Takeda Chemical Industries Ltd., contributed 11% to the increase in sales. Excluding the effects of these structural changes, sales in
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the Fine Chemicals segment were 4.8% above the previous year's level due to an increase in sales volumes. However, the increase in sales was partially offset by negative currency effects of 1% and by a 1% decline in prices. Some vitamins are still under price pressure, but lysine prices have improved. Pharmaceutical active ingredients, cosmetic raw materials, carotenoids, and enzymes for animal nutrition all experienced particularly strong sales growth.
In 2001, BASF recorded a loss of €210 million in income from operations in the Fine Chemicals segment compared with a loss of €5 million in 2000. The loss is due to a high level of special charges; excluding these charges, earnings would have increased compared with the previous year. Special items of €(283) million related in particular to provisions for unexpectedly high fines imposed by the E.U. Commission for antitrust violations in the vitamins business. BASF has appealed against the level of these fines. Additional charges in the Fine Chemicals segment related to the planned closure of unprofitable plants in North America.
In the Fine Chemicals segment, assets increased in 2001 by 8.8% to €1,488 million from €1,368 million in 2000. Besides the purchase of Takeda's vitamins business, additions to fixed assets related primarily to the expansion of plants for vitamin E, carotenoids, Lysmeral® and other flavors and fragrances, as well as to the construction of a new plant for the manufacture of UV absorbers.
Health & Nutrition: Pharmaceuticals (Discontinued Operations)
Segment data
(euros in millions)
|
2001 |
% Change from Previous Year |
2000 |
||||||
---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 364 | (85.6 | ) | € | 2,526 | |||
Intersegmental transfers | 5 | (86.1 | ) | 36 | |||||
Sales incl. intersegmentel transfers | 369 | (85.6 | ) | 2562 | |||||
Income from operations | 30 | (87.7 | ) | 243 | |||||
Special items | 29 | | (62 | ) | |||||
Operating margin (%) | 8 | | 9.6 | ||||||
Assets | | | € | 2,228 | |||||
Return on operational assets (%) | | | 11.8 | ||||||
Research and development expenses | € | 74 | (84.2 | ) | € | 468 | |||
Capital expenditures in tangible and intangible assets | € | 20 | (83.5 | ) | € | 121 |
2001 Compared with 2000
After receiving authorization from the Federal Trade Commission and the European Union Commission, BASF sold its pharmaceuticals business on March 2, 2001 to Abbott Laboratories Inc. of Abbott Park, Illinois. Pursuant to the requirements of U.S. GAAP, the pharmaceuticals activities are disclosed as discontinued operations as described in Item 18 under Note 3 to the Consolidated Financial Statements. Effective January 1, 2001, the generic pharmaceuticals business with operations in Germany, France, Italy, the Netherlands, Switzerland and Spain was sold to Biochemie GmbH, a subsidiary of Novartis. For additional information on BASF's pharmaceuticals activities as discontinued operations, see also Notes 3 and 4 to the Consolidated Financial Statements in Item 18. The gain on disposition in 2001 is classified as extraordinary income in these financial statements. For further information see also Note 9 to the Consolidated Financial Statements in Item 18.
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The segment data for 2001 reflect only two months of operations as compared with 12 months of operations for 2000.
OIL & GAS
Segment data
(euros in millions)
|
2002 |
% Change from Previous Year |
2001 |
% Change from Previous Year |
2000 |
||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sales to third parties | € | 4,199 | (7.0 | ) | € | 4,516 | 14.1 | € | 3,957 | ||||
Intersegmental transfers | 363 | (12.1 | ) | 413 | 29.1 | 320 | |||||||
Sales incl. intersegmental transfers | 4,562 | (7.4 | ) | 4,929 | 15.2 | 4,277 | |||||||
Royalties | 210 | (32.7 | ) | 312 | 13.0 | 276 | |||||||
Sales incl. intersegmental transfers, less royalties | 4,352 | (5.7 | ) | 4,617 | 15.4 | 4,001 | |||||||
Income from operations | 1,210 | (7.5 | ) | 1,308 | (0.2 | ) | 1,310 | ||||||
Special Items | 0 | | 0 | | 44 | ||||||||
Operating margin (%) | 28.8 | | 29.0 | | 33.1 | ||||||||
Assets | € | 3,648 | 15.8 | € | 3,149 | (11.0 | ) | € | 3,540 | ||||
Return on operational assets (%) | 35.6 | | 39.1 | | 40.0 | ||||||||
Research and development expenses | € | 113 | 18.9 | € | 95 | 90.0 | € | 50 | |||||
Capital expenditures in tangible and intangible assets | € | 920 | 301.7 | € | 229 | (14.2 | ) | € | 267 |
2002 Compared with 2001
In the Oil & Gas segment, sales to third parties in 2002 declined 7% to €4,199 million from €4,516 million in 2001 (volumes 5.6%, prices/currency (13.1%)). A further increase in sales volumes did not result in higher sales, because the effects were offset by the weakening of the U.S. dollar against the euro and lower average prices for natural gas in 2002.
Sales to third parties in our natural gas trading business declined 3.5% in 2002 to €2,173 million, compared with €2,251 million in 2001. The decline in natural gas prices was a major contributing factor. Natural gas prices are correlated with crude oil prices with a time lag. In 2002, this led to a lower price level than in 2001. We were able to increase natural gas sales volumes 11% to 239 billion kilowatt-hours despite stagnating overall demand in Germany as a result of mild weather.
In our exploration and production activities, sales declined by 10.6% to €2,016 million compared with €2,254 million in 2001. At $25 per barrel, the average price of U.K. Brent quality crude oil in 2002 barely changed in comparison with the previous year. As a result of the substantial weakening of the U.S. dollar against the euro in the second half of 2002, sales on a euro basis, were negatively influenced by a 3.0% price/currency effect. Our production of 93 million barrels of crude oil and natural gas oil equivalent achieved the previous year's level despite further limitations on our oil production in North Africa because of OPEC resolutions. This amount includes initial quantities from the Clyde Netherlands B.V. acquisition since the beginning of November 2002. Through this acquisition, we have more than doubled both our production and our reserves in the Netherlands and in the Dutch North Sea, and gained a very attractive exploration portfolio.
Compared with 2001, intersegmental transfers declined from €413 million to €363 million in 2002, primarily as a result of lower natural gas prices.
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Income from operations decreased €98 million to €1,210 million in 2002, nearly reaching the previous year's high level. Natural gas trading increased its contribution to earnings. Despite difficult economic conditions, Argentina was again the source of a significant contribution to total earnings.
Income from operations is shown before income taxes on oil-producing operations in North Africa and the Middle East. These taxes are recorded as income tax expenses (see Note 10 to the Consolidated Financial Statements).
Assets in the Oil & Gas segment increased 15.8% to €3,648 million in 2002 from €3,149 million in 2001, primarily due to the acquisition of Clyde Netherlands B.V. Additions to tangible assets mainly involved development projects for exploration and production activities in North Africa, Argentina and Germany. Exploration activities were conducted intensively and with very positive results. In 2002, we discovered five new gas fields in the Netherlands, Argentina and Romania and one new oil field in Libya. We have achieved internationally competitive finding and development costs by using the most advanced technologies and focusing on particularly promising regions.
In 2002, crude oil prices were affected by a series of speculative influences. We expect average crude oil prices to decline in 2003. By expanding our business activities, we expect to be able to offset to some extent the resulting negative influences on sales and earnings.
2001 Compared with 2000
In the Oil & Gas segment, sales to third parties in 2001 rose 14.1% to €4,516 million from €3,957 million in 2000. This increase was due to positive price and currency effects contributing 8.3% and 1.3%, respectively, as well as increased sales volumes, which contributed 4.5%. Significant contributions to sales were made by the natural gas trading operations of BASF's subsidiary WINGAS, which increased its sales to third parties by 30.5% to €2,251 million in 2001 from €1,725 million in 2000. Higher natural gas prices were a major factor contributing to this increase. Developments in crude oil prices are reflected in sales only after a period of delay. Therefore, sales in the first half of 2001 were still positively affected by the high crude oil prices that prevailed in the second half of 2000. Due to lower demand, natural gas sales volumes totaled 214 billion kilowatt-hours, or 3% below the previous year's level.
In its exploration and production activities, the Oil & Gas segment increased sales in 2001 by 1.5% to €2,254 million from €2,221 million in 2000, even though the average price for U.K. Brent quality crude oil was $24 per barrel in 2001, or $4 per barrel lower than in 2000. The resulting negative impact from this price decrease was more than offset by a 13% increase in crude oil and natural gas production to 93 million barrels of oil equivalent.
Intersegmental transfers rose in 2001 to €413 million from €320 million in 2000, mainly due to higher gas prices.
At €1,308 million, income from operations in the Oil & Gas segment was comparable in 2001 and 2000. Income from operations is before income taxes on oil-producing operations in North Africa and the Middle East, which are recorded as income tax expenses. For further information, see Note 10 to the Consolidated Financial Statements.
Assets in the Oil & Gas segment decreased 11% in 2001 to €3,149 million from €3,540 million in 2000. Capital expenditures in tangible assets related primarily to development projects for exploration and production activities in Germany, North Africa and Argentina. Compared with the previous year, exploration expenditures more than doubled, reaching €156 million in 2001. By using the latest technologies and focusing on particularly promising regions, BASF achieves a competitive position with regard to finding costs.
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LIQUIDITY AND CAPITAL RESOURCES
The following table sets forth the summarized cash flows of BASF in each of the last three fiscal years:
Statement of cash flow |
2002 |
2001 |
2000 |
|||||||
---|---|---|---|---|---|---|---|---|---|---|
|
(euros in millions) |
|||||||||
Net income* | € | 1,504 | € | (118 | ) | € | 1,240 | |||
Depreciation of fixed assets | 2,502 | 2,933 | 2,929 | |||||||
Changes in net current assets | (1,033 | ) | (682 | ) | (1,077 | ) | ||||
Miscellaneous items | (660 | ) | 186 | (100 | ) | |||||
Cash provided by operating activities | € | 2,313 | € | 2,319 | € | 2,992 | ||||
Additions to tangible and intangible fixed assets | (2,410 | ) | (2,811 | ) | (2,906 | ) | ||||
Acquisitions and divestitures, net | (262 | ) | 7,043 | (5,812 | ) | |||||
Financial investments and other items | 508 | (112 | ) | (112 | ) | |||||
Cash provided by investing activities | € | (2,164 | ) | € | 4,120 | € | (8,830 | ) | ||
Proceeds from capital increases | (462 | ) | (1,124 | ) | (604 | ) | ||||
Changes in financial indebtedness | 1,040 | (4,293 | ) | 6,660 | ||||||
Dividends paid | (843 | ) | (1,266 | ) | (748 | ) | ||||
Cash provided by financing activities | € | (265 | ) | € | (6,683 | ) | € | 5,308 | ||
Changes in cash assets affecting liquidity | (116 | ) | (244 | ) | (530 | ) | ||||
Initial cash assets and other changes | 347 | 604 | 1,036 | |||||||
Cash and cash equivalents at year end | € | 231 | € | 360 | € | 506 | ||||
Marketable securities | 132 | 383 | 364 | |||||||
Liquid funds | 363 | 743 | 870 |
2002 Compared with 2001
Cash from Operating Activities
In 2002, cash provided by operating activities was €2,313 million. In spite of significantly higher net income, cash provided by operating activities only remained at the previous year's level. This was caused by cash expenses being charged against provisions for restructuring measures established in 2001. Further funds were required for the payment of fines for antitrust violations involving the vitamins business and compensation payments to direct purchasers of vitamins in the United States following the conclusion of corresponding settlements. The antitrust violations relating to the vitamins business occurred several years ago. The contribution of $475 million to the pension fund in the United States also led to a cash outflow. This contribution constitutes a prepaid pension asset and will be recognized in subsequent years' earnings as net periodic pension cost.
Investing Activities
We spent €2,410 million on additions to tangible and intangible assets. We thus substantially reduced capital expenditures compared with 2001, as planned.
Expenditures for acquisitions totaled €267 million. They involved in particular the purchase of Clyde Netherlands B.V., which has concessions for oil and gas exploration in the Dutch North Sea.
The sale of securities held as current assets, as well as of fixed assets generated total proceeds of €900 million. Including the funds thus released, outflows for capital expenditures and acquisitions were €2,164 million.
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On a regional basis, capital expenditures on tangible and intangible fixed assets were as follows:
|
2002 in % |
2001 in % |
||
---|---|---|---|---|
Europe | 65 | 47 | ||
North America (NAFTA) | 12 | 23 | ||
South America | 3 | 4 | ||
Asia, Pacific Area, Africa | 20 | 26 |
In the Chemicals segment, capital expenditures and acquisitions declined 46.7% to €495 million in 2002 compared with €929 million in 2001. Major projects included:
Europe
North and South America
Asia
In the Plastics & Fibers segment, capital expenditures and acquisitions in 2002 totaled €636 million. This corresponds to a decline of 28.6% compared with the previous year. The largest projects were as follows:
Europe
North and South America
Asia
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In the Performance Products segment, capital expenditures and acquisitions in 2002 declined by 31.1% to €288 million. In 2001 they stood at €418 million. Major investment projects initiated or completed were as follows:
Europe
In the Agricultural Products & Nutrition segment, capital expenditure and acquisitions in 2002 totaled €245 million. This was €104 million less than in the previous year.
The Agricultural Products division invested a total of €88 million in 2002. Investment was related to optimization projects at various sites. The previously announced acquisition of a package of crop protection products from Bayer Crop Science AG is expected to be completed in spring 2003.
The Fine Chemicals division spent €157 million on capital expenditures and acquisitions in 2002. The division's capital expenditures in 2001 totaled €199 million, which included the acquisition of Takeda's vitamins business. The most important investments in 2002 included expansion of the plant for vitamin E and precursors in Ludwigshafen, Germany, and construction of a new vitamin B2 plant in Gunsan, Korea.
In the Oil & Gas segment, we invested €920 million compared with €229 million in the previous year. The majority of this was in exploration and production. In addition, Wintershall Nederland B.V. acquired Clyde Netherlands B.V., which has substantial oil and gas activities in the Dutch North Sea and further operations on the Dutch mainland, from ConocoPhillips, Houston, Texas.
Financing activities
In 2002, cash used in financing activities was €265 million. We bought back 13.1 million shares for €500 million at an average price of €38.20 per share.
We paid out a total of €843 million in dividends and profit transfers in 2002. Dividend payments to the shareholders of BASF Aktiengesellschaft for fiscal year 2001 totaled €758 million, or €1.30 per share. €85 million in profits was paid or transferred to shareholders in fully or proportionally consolidated companies.
Financial indebtedness increased due in particular to the issuance of commercial paper by BASF Aktiengesellschaft using the cost-effective CP Markets Internet platform.
Financial indebtedness was denominated in the following currencies:
|
2002 in % |
2001 in % |
||
---|---|---|---|---|
Euros | 52.9 | 48.9 | ||
U.S. dollars | 35.6 | 28.3 | ||
Renminbi | 1.4 | 5.5 | ||
Other currencies | 10.1 | 17.3 |
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Liquid funds
Cash and cash equivalents decreased by €129 million in 2002. Marketable securities declined to €132 million due to the sales made in the past year. Total liquid funds at the end of 2002 amounted to €363 million. Liquid funds as a percentage of total assets was 1.0% and was considerably lower than 2.0% in 2001.
Commitments for Investments
In 2003, BASF is planning total capital expenditures of €2 billion. Major projects by segment include:
Chemicals
Plastics & Fibers
Performance Products
Agricultural Products & Nutrition
Oil & Gas
2001 Compared with 2000
Cash from Operating Activities
Cash provided by operating activities totaled €2,319 million, which was 22% less than in 2000. This decline was due primarily to a sharp drop in net income excluding extraordinary income, which is included in cash provided by investing activities. In 2001, fewer additional funds were required to finance current assets than in the previous year. This improved cash flow by €395 million.
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Investing Activities
Proceeds from the sale of the pharmaceuticals business far exceeded capital expenditures for investments and acquisitions, and resulted in positive cash flow from investing activities of €4,120 million.
Proceeds from divestitures totaled €7,503 million. These related to the sale of the pharmaceuticals and generics businesses.
Cash used for acquisitions amounted to €461 million. Major acquisitions included:
Capital expenditures on tangible and intangible fixed assets totaled €2,811 million in 2001, or €95 million less than in 2000. On a regional basis, capital expenditures and acquisitions were as follows:
In the Chemicals segment, capital expenditures and acquisitions in 2001 increased 20% to €929 million in 2001 from €774 million in 2000. Major projects included:
Europe
North and South America
Asia
In the Plastics & Fibers segment, capital expenditures and acquisitions in 2001 increased 41% to €891 million from €633 million in 2000. The largest projects were:
Europe
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North and South America
Asia
In the Performance Products segment, capital expenditures and acquisitions declined 69% in 2001 to €418 million from €1,332 million in 2000. Major investment projects concluded or initiated were:
Europe
In the Agricultural Products & Nutrition business segment, BASF spent €349 million on capital expenditures and acquisitions in 2001. This was €3,115 million less than in 2000, the year in which the crop protection business of American Home Products Corp. (AHP) was acquired.
In the Agricultural Products reporting segment, capital expenditures totaled €130 million in 2001. In addition to the completion of a new plant for the fungicide active ingredient F 500® in Schwarzheide, Germany, and the modernization of a production plant for the production of crop protection active ingredients in Guaratinguetá, Brazil, several replacement and optimization projects were undertaken at various sites.
In the Fine Chemicals reporting segment, BASF spent €199 million on capital expenditures and acquisitions in 2001 compared with €83 million in 2000. The most important investment projects included expansions of plants for vitamin E, carotenoids, Lysmeral® and other flavors and fragrances, as well as the construction of a new plant for the manufacture of UV absorbers.
In the Oil & Gas segment, BASF invested €229 million in 2001 compared with €267 million in 2000. The majority of these investments were for exploration and production activities.
Capital expenditures on financial assets and securities amounted to €741 million, which was €99 million less than in 2000. These expenditures included in particular:
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Expenditures for additions to financial assets and securities were offset by a cash inflow of €629 million for proceeds from the sale of financial assets, proceeds from the disposal of fixed assets as well as the repayment of loans and financial receivables. This resulted in a net cash outflow of €112 million.
Financing Activities
BASF used most of the cash provided by the sale of the pharmaceuticals business to reduce financial indebtedness. As of December 31, 2001, financial indebtedness totaled €2,835 million, and was denominated in the following currencies:
In 2001, dividend payments to the shareholders of BASF Aktiengesellschaft for fiscal year 2000 totaled €1,214 million (2000: €695 million), or €1.30 per qualifying share (2000: €1.13) plus a special dividend of €0.70 to repay stockholders' equity charged with 45% corporation tax.
In 2001, BASF spent €1.3 billion to buy back 30.8 million ordinary shares, or 5% of its share capital, at an average price of €42.22 per share.
Liquid funds
Cash and cash equivalents decreased by €146 million. Marketable securities increased €19 million to €383 million. Total liquid funds decreased to €743 million in 2001 from €870 million in 2000. Their share of total assets was 2.0% in 2001 compared with 2.3% in 2000.
EXCHANGE RATE EXPOSURE AND RISK MANAGEMENT
BASF conducts its business in many currencies other than the euro. About 55% of BASF's 2002 and 2001 sales and about 56% of 2000 sales were to customers in Europe, about 45% of 2002 and 2001 sales and about 44% of 2000 sales were to customers outside Europe. Moreover, about 41% of BASF's 2002 sales, about 40% of BASF's 2001 sales and about 38% of 2000 sales were attributable to BASF operations conducted outside Europe.
As a result of BASF's foreign currency exposure, exchange rate fluctuations have a significant impact in the form of both translation risk and transaction risk on BASF's Consolidated Financial Statements. Translation risk is the risk that BASF's Consolidated Financial Statements expressed in euros for a particular period or as of a certain date may be affected by changes in the prevailing rates of the various currencies of the reporting subsidiaries against the euro. Transaction risk arises when the currency structure of BASF's costs and liabilities deviates to some extent from the currency structure of BASF's sales proceeds and assets.
The effect of exchange rate fluctuations on BASF's income from operations for 2002, 2001 and 2000 is shown in BASF's Consolidated Financial Statements under the line items "Other operating income" and "Other operating expense." See Notes 6 and 7 to the Consolidated Financial Statements for further information. The net effect of exchange rate fluctuations on BASF's income from operations amounted to a net loss of €132.5 million in 2002, a net loss of €62.6 million in 2001 and a net loss of €150.7 million in 2000. The variance between 2002 and 2001 was primarily due to the weakening of the U.S. dollar and the devaluation of the Brazilian real and the Argentine peso.
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The variance between 2001 and 2000 was primarily due to the strengthening of the U.S. dollar and the weakening of the Japanese yen.
In 2002, foreign currency translation adjustments had a negative effect of €862.0 million on stockholders' equity due to the weakening of the U.S. dollar and the devaluation of the Brazilian real. In 2001, the negative effect of €129.5 million on stockholders' equity was primarily due to the devaluation of the Argentine peso and the deconsolidation of the pharmaceuticals business. In 2000, foreign currency translation adjustments had a positive effect of €112.5 million on stockholders' equity primarily due to the strengthening of the U.S. dollar.
Exchange rate risk management is centralized at BASF Aktiengesellschaft. BASF bases its foreign exchange risk management generally on exposures derived from receivables and payables on the balance sheet. Future sales revenues or expenses are only considered if such transactions are based on fixed contracts. Receivables and payables in a particular currency are netted. Normally at BASF, receivables generated from export sales exceed payables from raw material purchases resulting in substantial net exposures in U.S. dollar and relatively small exposures in the British pound and the Japanese yen.
To mitigate the impact of currency exchange rate fluctuations, the exposure to currency risk is assessed on a daily basis. BASF applies a selective hedging strategy a varying portion of the exposure in each currency is hedged, based on forecasts of the exchange rate development versus the euro.
In 2002, BASF's hedging transactions have been aimed primarily at minimizing exchange rate risks against the U.S. dollar, the British pound, the Japanese yen, the Singapore dollar and the Mexican peso. See "Item 11. Quantitative and Qualitative Disclosure About Market Risk" and Note 28 to the Consolidated Financial Statements for further information.
BASF's research and development activities aim to develop new and improved products, finding new applications for existing products and develop more cost-efficient and environmentally sound manufacturing processes.
BASF spent €1.14 billion on research and development activities in 2002 compared with €1.17 billion in 2001 and €1.06 billion in 2000, excluding the expenses of the discontinued pharmaceuticals business. Excluding the expenditures for Oil and Gas exploration the company spends 36% of the research budget on developing new products, and another 22% on improving existing products. Developing new and improved processes accounts for about 32% of spending, while 10% is spent on discovering new research methods and technologies. BASF spends 89% of its annual research budget in Germany, 4% in North America, 6% in other European countries and 1% in South America and Asia.
BASF employs about 8000 people worldwide in various research and development activities. About 6000 employees are involved in research and development work in Ludwigshafen, making the facility one of the world's largest research centers in the chemical industry.
The center in Ludwigshafen and a number of decentralized research sites worldwide form an efficient network that makes an important contribution to BASF's Verbund approach to integration. The three main technology platforms are located in Ludwigshafen and support the company's global activities. BASF carries out product and market-related development worldwide in close cooperation with customers and joint-venture partners.
The biggest share of BASF's research spending is devoted to the area of agriculture and nutrition. The Limburgerhof Agricultural Center in Germany and the research center in Research
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Triangle Park (RTP) in Raleigh, North Carolina, develop agricultural products, using our network of experimental and research stations around the world. BASF conducts its own biotechnology research and is also involved in various biotechnology research joint ventures. BASF announced in 2000 to spend about €700 million over 10 years on research and development activities in plant biotechnology. The activities are concentrated in BASF Plant Science GmbH, which currently employs about 400 people worldwide.
In April 2001 BASF Future Business GmbH, a 100% subsidiary of BASF Aktiengesellschaft, was founded with the goal of more quickly developing specific new business areas together with partners both inside and outside BASF Group. Additionally BASF Venture Capital GmbH a wholly-owned subsidiary of BASF Future Business GmbH was established in April 2001. Over the next three to four years BASF Venture Capital GmbH intends to invest €100 million in innovative businesses worldwide. Both companies will focus on high-growth markets and future challenges especially in the field of material sciences.
BASF additionally conducts research activities through more than 1000 cooperative agreements with universities, research institutes and industrial partners in many countries worldwide and through various research joint ventures.
BASF puts great emphasis on obtaining patents, trademarks, copyrights and designs to protect its investment in research and development. The company seeks the optimum protection for significant product and process developments.
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Item 6. Directors, Senior Management and Employees
In accordance with the German Stock Corporation Act (Aktiengesetz), BASF Aktiengesellschaft has a Board of Executive Directors (Vorstand) and a Supervisory Board (Aufsichtsrat). The two Boards are separate, and no individual may simultaneously be a member of both Boards.
The Board of Executive Directors is responsible for managing the business of BASF Aktiengesellschaft in accordance with the German Stock Corporation Act and BASF Aktiengesellschaft's Articles of Association. The Board of Executive Directors also represents the company in its dealings with third parties and in court.
The principal function of the Supervisory Board is to appoint and supervise the Board of Executive Directors. The Supervisory Board may not make management decisions, but BASF's Articles of Association or the Supervisory Board itself may require the prior consent of the Supervisory Board for certain types of transactions. The Supervisory Board assumes the function of an audit committee in its role as supervisor of the Board of Executive Directors.
Members of both the Board of Executive Directors and the Supervisory Board owe a duty of loyalty and care to BASF Aktiengesellschaft. In exercising these duties, the applicable standard of care is that of a diligent and prudent business person. Members of both Boards must take into account a broad range of considerations when making decisions, foremost the interests of BASF Aktiengesellschaft, its shareholders, employees and creditors and, to a certain extent, the interests of society. The members of the Board of Executive Directors and the Supervisory Board are personally liable to BASF Aktiengesellschaft for breaches of their duties of loyalty and care.
Board of Executive Directors
The number of members of the Board of Executive Directors is determined by the Supervisory Board, subject to a number of two members. As of December 31, 2002, BASF Aktiengesellschaft's Board of Executive Directors had eight members. On April 30, 2002 Helmut Becks retired. On July 18, 2002, the Supervisory Board appointed Dr. Kurt Bock and on December 19, 2002 Dr. Andreas Kreimeyer as additional members of the Board of Executive Directors both effective January 1, 2003.
Pursuant to the Memorandum and Articles of Association of BASF Aktiengesellschaft, any two members of the Board of Executive Directors or one member and the holder of a special power of attorney (Prokura) may bind the company.
The Board of Executive Directors must report regularly to the Supervisory Board on the current business of BASF Aktiengesellschaft, on the company's business policies and other fundamental matters regarding the future conduct of the company's business, on the company's profitability, particularly on its return on equity, as well as on any exceptional matters that may arise from time to time. The Supervisory Board is also entitled to request special reports at any time.
The Supervisory Board appoints members to the Board of Executive Directors for a maximum term of five years. Members of the Board of Executive Directors may be re-appointed or have their terms extended for one or more terms of no more than five years.
Under certain circumstances, such as a serious breach of duty or a bona fide vote of no confidence by a majority of votes at a shareholders' meeting, a member of the Board of Executive Directors may be removed by the Supervisory Board prior to the expiration of his or her term. A member of the Board of Executive Directors may not deal with or vote on matters relating to proposals, arrangements or contracts between that member and the company.
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The Articles of Association of BASF Aktiengesellschaft require decisions of the Board of Executive Directors to be made by a simple majority unless the law requires a larger majority. In case of a tie, the vote of the chairman of the Board is decisive.
The following table lists the current members of the Board of Executive Directors, their ages as of December 31, 2002, and the years in which they were first appointed to the Board and in which their running term ends:
Dr. Jürgen F. Strube
Age: 63 | First year appointed: 1985 | Year term expires: 2003 |
Professional career
1969 | Joined Finance department of BASF Aktiengesellschaft | |
1970 | Worked at BASF Antwerpen, Belgium, and in BASF Aktiengesellschaft's Logistics division | |
1974 | Assigned to BASF Brasileira S.A., São Paulo, Brazil, responsible for the company's logistics and administrative activities, and later on for the company's chemicals and plastics business | |
1980 | Head of Glasurit do Brasil Ltda. | |
1982 | President of the Brazil regional division | |
1985 | Appointed to the Board of Executive Directors | |
1990 | Appointed Chairman of the Board of Executive Directors |
Position & Main Areas of Responsibility
Chairman of the Board of Executive Directors Legal, Taxes and Insurance, Planning and Controlling, Senior Executives and Executive Development, Communication
Memberships on Supervisory Boards
Since 1990 | Allianz Lebensversicherungs-AG, Stuttgart, Germany | |
Since 1996 | Hochtief AG, Essen, Germany | |
Since 1998 | Commerzbank AG, Frankfurt, Germany | |
Since 1998 | Hapag-Lloyd AG, Hamburg, Germany | |
Since 2000 | Linde AG, Wiesbaden, Germany | |
Since 2000 | Bertelsmann AG, Gütersloh, Germany | |
Since May 2001 | Bayerische Motorenwerke Aktiengesellschaft, Munich, Germany |
Max Dietrich Kley
Age: 62 | First year appointed: 1990 | Year term expires: 2003 |
Professional career
1969 | Joined the Legal department of BASF Aktiengesellschaft | |
1977 | Head of the Tax department | |
1982 | Chief Executive Officer of Gewerkschaft Auguste Victoria, Marl, Germany | |
1987 | President of the Energy and Coal division | |
1990 | Appointed to the Board of Executive Directors | |
1999 | Appointed Deputy Chairman of the Board of Executive Directors |
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Position & Main Areas of Responsibility
Deputy Chairman and Chief Financial Officer Finance, Oil & Gas, Purchasing, Investor Relations, Corporate Audit, Eastern Europe, West Asia, Africa regional division
Memberships on Supervisory Boards
Since 1990 | Bayerische Hypo- und Vereinsbank AG, Munich, Germany | |
Since 1993 | Landesbank Rheinland-Pfalz, Mainz, Germany | |
Since 2000 | Basell N.V., Hoofddorp, the Netherlands | |
Since 2000 | RWE Plus AG, Essen, Germany | |
Since 2002 | Gerling NCM Credit and Finance AG, Cologne, Germany | |
Since 2002 | Cazenove Group Plc, London, Great Britain | |
Since 2002 | Infineon Technologies AG, Munich, Germany (Chairman) |
Dr. Kurt Bock
Age: 44 | First year appointed: 2003 | Year term expires: 2007 |
Professional career
1985 | Joined BASF Aktiengesellschaft in finance department | |
1987 | Assistant to the Chief Financial Officer | |
1991 | Director Planning and Controlling, Engineering Plastics division | |
1992 | Head of Corporate Finance department, Robert Bosch GmbH, Stuttgart, Germany | |
1996 | Managing Director, Robert Bosch Limitada, Campinas, Brazil | |
1998 | Chief Financial Officer, BASF Corporation, Mount Olive, USA | |
2000 | President, Logistics and Information Services, BASF Aktiengesellschaft Ludwigshafen | |
2002 | Appointed to the Board of Executive Directors effective January 1, 2003 |
Position & Main Areas of Responsibility
Executive Director as of January 1, 2003: Logistics, Information Services, additionally as of February 1, 2003: South America region and additionally as of May 6, 2003: Finance, Purchasing, Corporate Audit
Memberships on Supervisory Boards
Since 2002 | Elemica Holding Inc., Wilmington, USA |
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Dr. John Feldmann
Age: 53 | First year appointed: 2000 | Year term expires: 2004 |
Professional career
1988 | Joined BASF Aktiengesellschaft in product management for detergent additives | |
1990 | Group leader, Strategic Planning | |
1993 | Vice president, Strategic Planning department | |
1996 | President, BASF South East Asia regional headquarters and president, South East Asia/Australia regional division headquartered in Singapore | |
1999 | Head of cross-divisional negotiating teams, Ludwigshafen, Germany | |
2000 | Appointed to the Board of Executive Directors |
Position & Main Areas of Responsibility
Executive Director Styrenics, Performance Polymers, Polyurethanes, Polymer Research
Memberships on Supervisory Boards
Since 2000 | Basell N.V., Hoofddorp, the Netherlands |
Dr. Jürgen Hambrecht
Age: 56 | First year appointed: 1997 | Year term expires: 2007 |
Professional career
1976 | Joined BASF Aktiengesellschaft's Polymers Laboratory, responsible for polystyrene, styrenic copolymers and polyphenylene ethers | |
1985 | Head of Research and Purchasing at BASF Lacke und Farben AG, Münster, Germany (now BASF Coatings AG) | |
1990 | President, Engineering Plastics division | |
1995 | President, East Asia division based in Hong Kong | |
1997 | Appointed to the Board of Executive Directors | |
2002 | Appointed Chairman of the Board of Executive Directors effective May 6, 2003 |
Position & Main Areas of Responsibility
Executive Director Inorganics, Petrochemicals, Intermediates, Research & Engineering Chemicals, Asia region, site in Antwerp, Belgium
Memberships on Supervisory Boards
Since 2000 | Bilfinger + Berger Bauaktiengesellschaft, Frankfurt, Germany |
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Dr. Andreas Kreimeyer
Age: 47 | First year appointed: 2003 | Year term expires: 2007 |
Professional career
1986 | Joined BASF Aktiengesellschaft?s Main Laboratory to work in biotechnical research | |
1989 | Head of biological pilot plant, Main Laboratory | |
1991 | Group leader Fermentations, Main Laboratory | |
1993 | Assistant to the Chairman of the Board of Executive Directors | |
1995 | Vice president, Regional Development at BASF South East Asia Pte. Singapore | |
1998 | President, Fertilizers division | |
2000 | President Dispersions division (in 2001 renamed Functional Polymers devision) | |
2003 | Appointed to the Board of Executive Directors |
Position & Main Areas of Responsibility
Executive Director as of February 1, 2003: Performance Chemicals, Functional Polymers, Asia region
Klaus Peter Löbbe
Age: 56 | First year appointed: 2002 | Year term expires: 2006 |
Professional career
1966 | Joined BASF Aktiengesellschaft and initially worked as trainee and product manager | |
1975 | Delegated to BASF Japan Ltd. | |
1987 | Head of Diols Marketing, Intermediates division | |
1990 | Group vice president, Marketing, Intermediates division | |
1993 | President, Industrial Chemicals division | |
1996 | President, Coatings division and Chairman of the Board of Executive Directors of BASF Coatings AG | |
2002 | Appointed to the Board of Executive Directors and Chairman and Chief Executive Officer of BASF Corporation based in Mount Olive, New Jersey |
Position & Main Areas of Responsibility
Executive Director Coatings, NAFTA
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Dr. Stefan Marcinowski
Age: 49 | First year appointed: 1997 | Year term expires: 2007 |
Professional career
1979 | Joined BASF Aktiengesellschaft's Main Laboratory to work in biotechnological research | |
1986 | Assistant to the Chairman of the Board of Executive Directors | |
1988 | Senior vice president, Public Relations department | |
1992 | Managing Director BASF Brasileira S.A., São Paulo, Brazil | |
1995 | President, Plastic Foams & Reaction Resins division | |
1997 | Appointed to the Board of Executive Directors |
Position & Main Areas of Responsibility
Executive Director and Research Executive Director Functional Polymers, Performance Chemicals, South America region, University Relations & Research Planning
Peter Oakley
Age: 49 | First year appointed: 1998 | Year term expires: 2008 |
Professional career
1977 | Joined Economics department of BASF Aktiengesellschaft | |
1980 | Financial controller within the Southeast Asia Regional division | |
1984 | Head of Finance, Administration and Logistics at BASF China Ltd., Hong Kong | |
1991 | Group Vice President of the Crop Protection business in North America, based in Raleigh, North Carolina | |
1995 | President, Crop Protection division | |
1998 | Appointed to the Board of Executive Directors and (until March 31, 2002) Chairman and Chief Executive Officer of BASF Corporation based in Mount Olive, New Jersey |
Position & Main Areas of Responsibility
Executive Director Agricultural Products, Fine Chemicals, Specialty Chemicals Research, Plant Biotechnology
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Eggert Voscherau
Age: 59 | First year appointed: 1996 | Year term expires: 2006 |
Professional career
1969 | Joined BASF, delegation to Peru | |
1981 | Management position BASF Brasileira S.A., São Paulo, Brazil | |
1984 | Vice-Presidente Executivo BASF Brasileira S.A., São Paulo, Brazil | |
1986 | President, Crop Protection division, Ludwigshafen, Germany | |
1991 | President, North American Consumer Products division (Pharmaceuticals, Crop Protection and Fine Chemicals); in addition, from 1994 president of Latin America North division | |
1996 | Appointed member of the Board of Executive Directors | |
1997 | Chairman and Chief Executive Officer of BASF Corporation | |
2002 | Appointed Deputy Chairman of the Board of Executive Directors, effective May 6, 2003 |
Position & Main Areas of Responsibility
Executive Director Industrial Relations Director, Europe region, Human Resources, Logistics, Information Services, Environment, Safety & Energy, Occupational Medicine & Health Protection, Ludwigshafen Verbund Site, BASF Schwarzheide
Memberships on Supervisory Boards
Since 1999 | Dresdner Bank Lateinamerika AG, Hamburg, Germany | |
Since 2000 | Haftpflichtverband der Deutschen Industrie V.a.G., Hanover, Germany (German Industry Liability Association) | |
Since 2002 | Basell N.V., Hoofddorp, the Netherlands |
Supervisory Board
The Supervisory Board consists of 20 members, 10 of whom are elected by shareholders at BASF Aktiengesellschaft's Annual Meeting and 10 of whom are elected by employees as required by the German Codetermination Act (Mitbestimmungsgesetz). Any Supervisory Board member elected by the shareholders at BASF Aktiengesellschaft's Annual Meeting may be removed by a majority of the votes cast at a subsequent meeting of shareholders. Any Board member elected by the employees may be removed by three-quarters of the votes cast by the class of employees that the member represents.
Aside from Mr. Arthur L. Kelly, all current shareholder representatives on the Supervisory Board were elected in 1998. Mr. Kelly was appointed by the district court of Ludwigshafen on December 7, 2000, as a replacement for Dr. Marcus Bierich, who died on November 25, 2000.
The Supervisory Board appoints a chairman and a deputy chairman from among its members. The chairman of the Supervisory Board must be elected by a majority of two-thirds of the Board members. If a majority is not reached in the first vote, the members of the Supervisory Board, who were elected by the shareholders, elect the chairman.
At least half of the total required number of members of the Supervisory Board must be present or participate in decision-making to constitute a quorum. Unless otherwise provided for by law or BASF Aktiengesellschaft's Articles of Association, resolutions are passed by a simple majority
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of the votes cast. In the event of a tie, a second vote is held, and the chairman may cast a deciding vote.
Supervisory Board members are elected to terms of approximately five years. The terms expire at the end of the Annual Meeting after the fourth fiscal year following the year in which the members were elected. The current terms of all Supervisory Board members expires at the end of the Annual Meeting in 2003 convened for May 6, 2003. Compensation for Board members is determined by BASF Aktiengesellschaft's Articles of Association.
The following table lists the current members of BASF Aktiengesellschaft's Supervisory Board, their respective ages as of December 31, 2002, their principal occupation and the year in which they were first elected or appointed to the Supervisory Board:
Name |
Age |
Principal Occupation |
Year First Elected/ Appointed |
|||
---|---|---|---|---|---|---|
DR. BERTHOLD LEIBINGER Chairman |
72 | Managing Director of TRUMPF GmbH + Co KG | 1998 | |||
VOLKER OBENAUER(1) Deputy Chairman |
60 | 1988 | ||||
WOLFGANG DANIEL(1) | 45 | Deputy Chairman of the works council of the Ludwigshafen site of BASF Aktiengesellschaft | 1996 | |||
ETIENNE GRAF DAVIGNON | 70 | Deputy Chairman of the Administrative Council of Société Générale de Belgique | 1993 | |||
DR. FRANCOIS DIEDERICH | 50 | Professor at Zurich Technical University | 1998 | |||
DR. TESSEN VON HEYDEBRECK | 57 | Member of the Board of Executive Directors of Deutsche Bank AG | 1998 | |||
DR. WOLFGANG JENTZSCH | 70 | Retired member of the Board of Executive Directors of BASF Aktiengesellschaft | 1995 | |||
ARTHUR L. KELLY | 65 | Chief Executive Officer of KEL Enterprises L.P., Chicago, Illinois | 2000 | |||
ROLF KLEFFMANN(1) | 53 | Chairman of the works council of Wintershall AG's Barnstorf oil plant | 1998 | |||
ULRICH KÜPPERS(1) | 47 | Manager of the Ludwigshafen branch of the Mining, Chemical and Energy Industries Union (Industriegewerkschaft Bergbau, Chemie, Energie) | 1994 | |||
KONRAD MANTEUFFEL(1) | 50 | Member of the works council of the Ludwigshafen site of BASF Aktiengesellschaft | 1999 | |||
DR. KARLHEINZ MESSMER(1) | 58 | Plant Manager at the Ludwigshafen site of BASF Aktiengesellschaft | 1993 | |||
ROBERT OSWALD(1) | 47 | Chairman of the works council of the Ludwigshafen site of BASF Aktiengesellschaft Chairman of the works council of BASF Group | 2000 | |||
EVA KRAUT(1) | 46 | Chairwoman of the works council of BASF IT Services GmbH | 2002 | |||
DR. HERMANN SCHOLL | 67 | Managing Director of Robert Bosch GmbH | 1998 |
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DR. HENNING SCHULTE-NOELLE | 60 | Chairman of the Board of Executive Directors of Allianz AG | 1992 | |||
ROBERT STUDER | 64 | Retired Chairman of Union Bank of Switzerland | 1993 | |||
JÜRGEN WALTER(1) | 57 | Member of the Central Board of Executive Directors of the Mining, Chemical and Energy Industries Union (Industriegewerkschaft Bergbau, Chemie, Energie) | 1988 | |||
HELMUT WERNER | 66 | Retired Chairman of the Board of Executive Directors of Mercedes-Benz AG | 1993 | |||
GERHARD ZIBELL(1) | 52 | Regional Manager of the Mining, Chemical and Energy Industries Union (Industriegewerkschaft Bergbau, Chemie, Energie) Rhineland-Palatinate/Saar region | 1998 |
Compensation of Directors and Officers
The aggregate amount of compensation BASF Aktiengesellschaft and its subsidiaries paid during the year ended December 31, 2002, to all members of the Board of Executive Directors and the Supervisory Board, as a group, was €15.8 million. Of this amount, members of the Board of Executive Directors received €13.6 million and members of the Supervisory Board received €2.2 million. These sums include accrued performance-related bonuses for 2002. Additionally, the pro rata value of stock options granted to the members of the Board of Executive Directors in 2002 amounted to €2.7 million.
The total compensation BASF Aktiengesellschaft and its subsidiaries paid during the year ended December 31, 2002, to former members of the Board of Executive Directors and their beneficiaries was €5.0 million. As of December 31, provision of pensions and similar benefits to former members of the Board of Executive Directors and their beneficiaries totaled €55.7 million. No commitments were assumed in favor of the members of the Supervisory Board or the Board of Executive Directors.
Pursuant to its Articles of Association, BASF Aktiengesellschaft reimburses each Supervisory Board member for out-of-pocket expenses. BASF Aktiengesellschaft also grants each Supervisory Board member a fixed annual payment of €25,000 and additional compensation based on dividends paid to BASF Aktiengesellschaft shareholders. This latter amount is €3,500 for each €0.05 by which the dividend paid to the shareholders by BASF Aktiengesellschaft exceeds €0.30. The chairman of the Supervisory Board receives a payment of twice and the deputy chairman receives a payment of 1.5 times these amounts. For the year ended December 31, 2002, approximately 75% of the total compensation paid to members of the Supervisory Board consisted of dividend-based compensation. BASF Aktiengesellschaft further grants the members of the Supervisory Board a fee of €500 for attending a meeting of the Supervisory Board or one of its committees to which they belong.
Pursuant to BASF's stock option program, each member of the Board of Executive Directors is entitled to receive options on BASF Shares corresponding to 10 to 30% of the Board member's individual performance-related bonus. See "Item 6. Directors, Senior Management and
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Employees-BASF Stock Option Program (BOP)" for further details on the number of options granted and on the terms and conditions of the options' rights.
Board Practices
The Supervisory Board has established a committee known in Germany as the "Personalausschuss." The members of this committee are Dr. Berthold Leibinger, Dr. Henning Schulte-Noelle, Volker Obenauer and Jürgen Walter. This committee is primarily responsible for reviewing and approving the terms and conditions of contracts between BASF Aktiengesellschaft and members of the Board of Executive Directors.
Directors' service contracts with BASF or with any of its subsidiaries do not include benefits which are provided upon termination of employment.
Share Ownership by Members of the Board of Executive Directors and the Supervisory Board
No member of the Board of Executive Directors or the Supervisory Board beneficially owns 1% or more of the outstanding BASF Shares.
Employees
As of December 31, 2002, BASF employed a workforce of 89,398 people worldwide, which represented a decline of approximately 3.4% from the end of 2001 largely related to the implementation of our restructuring program. About 56.3% of the workforce is based in Germany. Expenditures for salaries and wages totaled €4,751 million in 2002, down from €4,858 million in 2001. For further information, see Note 12 to the Consolidated Financial Statements included in Item 18.
The following table details BASF's workforce on a regional basis as of December 31, 2002, 2001 and 2000.
|
2002 |
2001 |
2000 |
||||
---|---|---|---|---|---|---|---|
Europe | 62,103 | 63,339 | 68,861 | ||||
thereof Germany | 50,320 | 50,939 | 54,356 | ||||
North America | 13,331 | 14,531 | 17,331 | ||||
South America | 5,097 | 5,749 | 6,913 | ||||
Asia, Pacific Area, Africa | 8,858 | 8,926 | 10,168 | ||||
Total | 89,389 | 92,545 | 103,273 |
As of December 31, 2002, BASF Aktiengesellschaft employed 38,361 people at its headquarters in Ludwigshafen, Germany, compared with 39,354 people as of December 31, 2001.
Many of BASF's employees who are not considered management in Germany are members of labor unions. Almost all of these union members belong to the Mining, Chemical and Energy Industries Union (Industriegewerkschaft Bergbau, Chemie, Energie). None of BASF's sites in Germany is operated on a "closed shop" basis, meaning that employees are not required to join a union. In Germany, collective bargaining agreements for employees below management level are generally negotiated between the regional association of employers within a particular industry and the respective unions.
In addition, under German law, employees elect a works council (Betriebsrat) that participates in determining company site policy, inter alia especially with regard to certain voluntary compensation matters and benefits.
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The most recent collective bargaining agreement for employees in Germany represented by labor unions, which covers most of BASF's employees in Germany, was signed in April 2002 and expiresMarch 31, 2003.
BASF considers its labor relations to be positive and anticipates reaching future agreements with its labor unions on terms satisfactory to all parties. There can be no assurances, however, that new agreements will be reached without a work stoppage or strike or on terms satisfactory to BASF. A prolonged work stoppage or strike at any of BASF's major manufacturing sites could have a material adverse effect on the company's results of operations. BASF has not experienced any material strikes during the last 10 years.
Agreement on headcount management at Ludwigshafen site
In September 2002, BASF management and employee representatives of BASF's Ludwigshafen site reached an agreement calling for continued workforce reductions that will be achieved through socially responsible measures. Similar agreements have been in form since 1997. A number of measures-voluntary severance offers to employees whose jobs have become redundant, voluntary retirement incentives such as part-time contracts for those approaching retirement (6,624 contracts signed as of December 31, 2002), increased internal job-market flexibility will help reduce the workforce without forced layoffs while at the same time allowing younger employees to be hired. In 2002, provisions of €50.9 million have been set aside to cover severance payments.
BASF Stock Option Program (BOP)
The BASF Stock Option Program (BOP) is offered to the Board of Executive Directors and currently approximately 1,000 of BASF's senior executives. Approximately 75% of the eligible senior executives opted to participate in the program. The program became effective on April 30, 1999, after BASF's shareholders approved a conditional capital increase for the program at the Annual Meeting on April 29, 1999. At the Annual Meeting on April 26, 2001 the shareholders approved a new conditional capital increase to incorporate certain changes to the BOP effective as of 2001.
An executive participating in the BOP receives four option rights for each BASF Share held by such executive for the purpose of taking part in the BOP (the "BOP Shares"). The number of BOP Shares eligible for the BOP is determined by an amount representing 10 to 30% of the executive's annual variable compensation and by the relevant "market price" of BASF Shares, which is the volume weighted average of the prices quoted in the Xetra® electronic trading system of Deutsche Börse AG on the day after the Annual Meeting (the "BOP Share Price"). In 2002, the BOP Share Price was €46.70 and in the years 2001, 2000 and 1999 it was €47.87, €47.80 and €41.60, respectively. Annual variable compensation for a member of the Board of Executive Directors is determined by the Supervisory Board pursuant to the terms of the executive director's employment agreement with BASF. Annual variable compensation for any other senior executive is determined by such senior executive's superiors pursuant to rules established by the Board of Executive Directors, and is based on BASF's performance and individual's target agreement.
Option rights granted in 1999 and 2000 may not be exercised prior to three years after the grant date. They expire 15 days after the sixth Annual Meeting of BASF Aktiengesellschaft following the grant date. Option rights granted in 2001 and 2002 may not be exercised prior to July 1 two years after the granting. Option rights granted in 2001 expire 15 days after the eighth Annual Meeting of BASF Aktiengesellschaft following the grant date. Option rights granted in 2002 expire on June 30, 2010.
Each option right entitles the holder to two subscription rights. The first subscription right permits participants to a cash settlement for one BASF Share, based on the difference between the BASF Share price on the exercise date and the BOP Share price, provided that the market price of
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BASF Shares on the exercise date is more than 30% higher than the BOP Share Price. The second subscription right permits participants to a cash settlement for another BASF Share, provided that the BASF Share outperforms the benchmark index. For options granted in 1999 and 2000 the benchmark index is the DOW Jones EURO STOXXSM Total Return Index ("the EURO STOXX") and for options granted in 2001 and 2002 the benchmark index is the Dow Jones Global Chemicals Total Return Index (the "DJ Chemicals"). The discount is equal to twice the percentage by which BASF Shares have outperformed the benchmark index since the date of issue of the relevant right.
An option right may be exercised if the exercise criteria for one or both of the underlying subscription rights have been satisfied. If an option right is exercised based on the exercisability of only one subscription right, then the other unexercisable subscription right terminates. The monetary benefit resulting from the exercise of option rights being granted for one BOP Share may not exceed 10 times the BOP Share Price.
For details about the number of stock options granted see the table below:
|
2002 |
2001 |
2000 |
||||
---|---|---|---|---|---|---|---|
Stock options outstanding as of January 1 | 3,092,732 | 2,057,003 | 1,172,728 | ||||
Stock options granted | 837,280 | 1,133,204 | 917,016 | ||||
thereof to members of the Board of Executive Directors | 107,980 | 137,060 | 126,228 | ||||
Option rights lapsed(1) | 67,700 | 97,475 | 32,741 | ||||
Option rights exercised | 609,868 | | | ||||
Stock options outstanding as of December 31 | 3,252,444 | 3,092,732 | 2,057,003 |
Employee Stock Purchase Program
In 1999, BASF Aktiengesellschaft and several other German subsidiaries of BASF launched a stock purchase program for their employees not being entitled to participate in BOP. At present, various European and Mexican subsidiaries participate in the program. The program allows an employee to purchase BASF Shares at market prices by using all or part of the annual variable salary that the employee receives from the employing company. For every block of 10 BASF Shares so purchased, the employee will be granted one additional BASF Share after one, three, five, seven and 10 years without further payment, provided that the BASF Shares purchased under the program are still held by the employee.
In 2002 most companies improved the employee share purchase program. The first block of 10 shares purchased in any year now attracts one free incentive share in each of the following 10 years. In addition, all employees with permanent contracts were offered five free shares (which must be held for ten years). As a result, 83 per cent of the eligible employees currently hold shares in the company.
|
2002 |
2001 |
2000 |
|||
---|---|---|---|---|---|---|
Number of BASF Shares held under the program as of January 1 | 1,130,680 | 745,840 | 220,840 | |||
Number of BASF Shares purchased under the program | 535,500 | 434,800 | 544,730 | |||
Maximum amount of free shares granted | 380,775 | 217,400 | 272,365 | |||
Shares expired | 41,720 | 49,960 | 19,730 | |||
Number of BASF Shares held under the program as of December 31 | 1,624,460 | 1,130,680 | 745,840 |
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In mid-2000, BASF Corporation implemented an Employee Stock Purchase Program (ESPP) for employees that are not eligible to participate in the BASF Stock Option Program. The program allows an employee to purchase units in a common fund, which is invested primarily in BASF American Depository Receipts that are traded on the New York Stock Exchange. Units in the ESPP fund are purchased each pay day through voluntary payroll deductions. For every block of 10 BASF Share equivalents so purchased the employee is granted a proportionate number of Company Discount units, which vest on December 1 of the second calendar year following the purchase year. In addition, BASF grants Company Bonus units on December 1 of the second, fifth, and eighth years following the purchase year, provided that the ESPP units purchased under the program are still held by the employee.
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Item 7. Major Shareholders and Related Party Transactions
Major Shareholders
The capital stock of BASF Aktiengesellschaft consists of ordinary shares with no par value (Stückaktien) that are issued only in bearer form ("BASF Shares"). As of December 31, 2002, BASF Aktiengesellschaft had an aggregate of 571,650,910 ordinary shares outstanding. Because the holders of BASF Shares are not registered with BASF Aktiengesellschaft or any other organization, BASF Aktiengesellschaft generally cannot determine who its shareholders are or how many shares a particular shareholder owns. Notwithstanding the foregoing, based on its most recent survey, BASF Aktiengesellschaft believes that, as of January 10, 2001, approximately 9.4% of the BASF Shares were held by shareholders in the United States.
Allianz Aktiengesellschaft has notified BASF that it directly or indirectly holds more than 5% but less than 10% of the BASF Shares. Information available as of December 31, 2002 indicated that Allianz Aktiengesellschaft and its subsidiaries held an aggregate of 6.3% of the BASF Shares.
To its knowledge, BASF Aktiengesellschaft is not owned or controlled directly or indirectly by any corporation, foreign government or any person, jointly or severally.
Related Party Transactions
The existing loans between BASF and affiliated and associated companies and participating interests as of December 31, 2002 are shown in Note 15 to the Consolidated Financial Statements included in Item 18. There are no loans outstanding to members of the Supervisory Board or the Executive Board.
Allianz Aktiengesellschaft, through certain of its subsidiaries, currently provides insurance services to BASF in a number of different areas. BASF Aktiengesellschaft believes that these services are provided on an arm's length basis.
Certain members of the Supervisory Board and the Board of Executive Directors are members of supervisory or executive boards of financial institutions with which BASF engages in certain transactions in the ordinary course of business. These transactions are executed at prevailing market rates and terms at the time of the transaction.
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Item 8. Financial Information
Consolidated Financial Statements
See "Item 18. Financial Statements."
Export Sales
BASF manufactures products mainly in Europe (primarily Germany), North America, and to an increasing extent in Asia. BASF's products are then sold in markets worldwide. Therefore, a large share of BASF's products are manufactured in Germany and exported for sale in Asia and to a lesser extent in South America. The following table sets forth BASF's primary exports:
Region |
Regional Sales |
Produced in Region |
Regional Exports (Imports) |
|||||
---|---|---|---|---|---|---|---|---|
|
(euros in millions) |
(euros in millions) |
(euros in millions) |
|||||
Europe | 17,697 | 18,987 | 1,290 | |||||
thereof Germany | 6,944 | 13,315 | 6,371 | |||||
North America | 7,808 | 7,932 | 124 | |||||
South America | 1,660 | 1,347 | (313 | ) | ||||
Asia, Pacific Area, Africa | 5,051 | 3,950 | (1,101 | ) | ||||
Total | 32,216 | 32,216 |
Legal Proceedings
In addition to the legal proceedings and claims described below, BASF is involved in a number of legal proceedings and claims incidental to the normal conduct of its businesses, relating to such matters as product liability, patent infringement, licensing, tax assessments, competition, past waste disposal practices and release of chemicals into the environment. Although the outcome of these proceedings and claims cannot be predicted with certainty, BASF Aktiengesellschaft believes that, except for liabilities resulting from the antitrust claims relating to vitamins, any resulting liabilities, net of amounts recoverable from insurance or otherwise, will not, in the aggregate, have a material adverse effect on BASF's consolidated results of operations, financial condition and cash flows.
Antitrust Claims Relating to Vitamins
In 1999 and in 2000, BASF Aktiengesellschaft as well as BASF Australia Ltd. entered into agreements with the United States Department of Justice, the Canadian Competition Bureau and the Australian Department of Justice by which BASF Aktiengesellschaft and BASF Australia Ltd. agreed to plead guilty to certain violations of antitrust laws relating to the sale of vitamin products in respective countries. The relevant courts accepted the guilty pleas. On November 21, 2001, the European Commission imposed a fine of €296.2 million against BASF Aktiengesellschaft. BASF has appealed against this decision. Further proceedings are still pending in Brazil, Korea, New Zealand and Australia.
All lawsuits in the U.S. in connection with said antitrust law violations filed by direct customers that purchased vitamins in the U.S. have been settled.
State court class actions on behalf of indirect purchasers have been filed separately in approximately 28 states. In October 2000, 24 of these class actions were settled with terms calling for the vitamin manufacturers to pay in total up to $396 million. BASF Aktiengesellschaft will be obligated to pay up to $97 million of the total amount. Most of the settlements have been finally approved by the respective state court and partially fulfilled. Suits from some third party plaintiffs who did not wish to participate in these settlements are still pending. Further claims for damages have been filed in Canada, in a number of European countries, and in Australia.
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For these antitrust proceedings the company has established provisions for the costs that it can currently anticipate in excess of the amounts agreed upon and paid. BASF does not believe, that additional charges relating to these proceedings will have a substantial impact on the profitability of the company.
BASF Aktiengesellschaft has been named as a defendant in Empagran S.A. v. F. Hoffman-LaRoche, Ltd., et al., a federal class action filed in the U.S. District Court for the District of Columbia purportedly on behalf of all persons who purchased vitamins from the defendants outside the United States between January 1, 1988 and February 1999. The Empagran complaint alleges that the plaintiffs were overcharged on their vitamins purchases as the result of a world-wide conspiracy among the defendants to fix vitamin prices. By decision dated June 7, 2001, the District Court for the District of Columbia dismissed the Empagran complaint for lack of subject matter jurisdiction. On January 17, 2003, the United States Court of Appeals for the District of Columbia Circuit reversed the District Court's ruling. The Court of Appeals held that the United States antitrust laws permit federal subject matter jurisdiction over claims by foreign purchasers based on purchases outside the United States. The defendants named in Empagran, including BASF Aktiengesellschaft, have filed a petition for rehearing, challenging the Court of Appeals' decision and, if necessary, will file a petition seeking review of the decision by the United States Supreme Court. Should the decision be upheld, against expectations, the foreign customers be certified as a "class" by the U.S. Courts, and the damage claim be successful, this could cause considerable financial charges for the BASF Group.
Synthroid®-Related Claims
This proceeding concerned class action lawsuits against Knoll Pharmaceutical Company (KPC) of BASF's Pharmaceutical business, discontinued in 2001. The lawsuits challenged Knoll's delaying the publication of a study comparing Synthroid® to certain branded and generic products. Final approval of a proposed settlement of 1997 was not granted. KPC subsequently negotiated a new proposed settlement with consumers and third-party payors providing for a payment of $25.5 million in addition to the $98 million paid into escrow in late 1997 (plus the accrued interest thereon). The United States District Court of Chicago granted final approval of the new proposed settlement on August 4, 2000. A number of appeals have been filed. On August 31, 2001, the United States Court of Appeals granted final confirmation of the settlement. However, payment cannot be made until a final judgment has been reached with regard to the ongoing appeals to the settlement.
Meridia Class Actions against BASF Corporation and BASF Aktiengesellschaft
In various class actions in the U.S., KPC and BASF Corporation (and partly BASF Aktiengesellschaft) as well as Abbott Laboratories, Inc. and Glaxo Wellcome are being sued for an unknown amount of damages as well as for the reimbursement of costs for preventive medical check-ups. The claims are based on the possible hazardousness, alleged insufficient trials, and failures during the admission procedure of Meridia® (trade name of the obesity drug sibutramine). The legal proceedings are still at a very early stage. Both actions against BASF Aktiengesellschaft have been dropped or dismissed. BASF Corporation processed and still processes the drug for KPC by way of toll manufacture. Beyond this BASF Corporation has no relationship with the product. The mere fact, that BASF Corporation held the interest in KPC, does not provide a sufficient basis for compensation claims. The overall material risk for BASF can be considered as rather low.
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Additional Proceedings
In 2001, class action lawsuits against BASF Aktiengesellschaft and some of its affiliates were filed at United States courts. It was alleged that sales of automotive refinish coatings had violated antitrust laws. BASF considers these allegations to be unfounded and consequently filed for dismissal of the lawsuits.
Dividend Policy
The Board of Executive Directors and the Supervisory Board of BASF Aktiengesellschaft propose dividends based on BASF Aktiengesellschaft's year-end unconsolidated financial statements. The proposal is then voted on at BASF's Annual Meeting. The Annual Meeting is usually convened during the second quarter of each year.
Since all BASF Shares are in bearer form, dividends are either remitted to the custodian bank on behalf of the stockholder, generally within two days following the Annual Meeting, or, in the case of stockholders personally possessing certificates, available immediately following the Annual Meeting upon submission of the dividend coupon therefor at the offices of BASF Aktiengesellschaft in Ludwigshafen, Germany, or the offices of BASF Aktiengesellschaft's appointed paying agents. Record holders of BASF's American Depositary Receipts (ADRs) on the dividend record date will be entitled to receive payment of the dividend less withholding tax of 15% in respect of the year for which it is declared. See "Item 10. Additional Information" for further information. Cash dividends payable to ADR holders will be paid to the Bank of New York, as depositary, in euros and, subject to certain exceptions, will be converted by the depositary into U.S. dollars. The amount of dividends received by holders of ADRs may be affected by fluctuations in exchange rates. See "Item 3 Exchange Rate Information" for further information.
BASF Aktiengesellschaft expects to continue to pay dividends, although there can be no assurance as to the particular amounts that would be paid from year to year. The payment of future dividends will depend on BASF's financial condition. See "Item 5. Operating and Financial Review and Prospects."
Significant Changes
Except as otherwise disclosed in this Annual Report, there has been no material change in the financial position of BASF Aktiengesellschaft since December 31, 2002.
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Item 9. The Offer and Listing
Principal Market for BASF Shares
The principal trading market for BASF Shares is the Frankfurt Stock Exchange. BASF Shares are also traded on the other German stock exchanges, namely Berlin, Bremen, Düsseldorf, Hamburg, Hanover, Munich and Stuttgart. In addition, BASF Shares are traded on the London, Paris and Swiss stock exchanges.
Since June 7, 2000, American Depositary Receipts (ADRs), each representing one BASF Share, have been traded on the New York Stock Exchange (NYSE) under the trade symbol "BF."
Options on BASF Shares are traded on Eurex, the German-Swiss derivatives market jointly owned and operated by Deutsche Börse AG and the Swiss Stock Exchange.
Share Price History
The table below shows for the periods indicated the high and low official daily quotation for BASF Shares on the Frankfurt Stock Exchange as reported by Deutsche Börse AG and also the high and low of the DAX. See "Item 3. Key Information" for information on exchange rates between the U.S. dollar and the euro during the periods in this table.
|
Price per BASF Share |
DAX |
||||||
---|---|---|---|---|---|---|---|---|
|
High |
Low |
High |
Low |
||||
Quarterly high and lows | ||||||||
1998 | ||||||||
First Quarter | €41.82 | €30.55 | 5,102.35 | 4,087.28 | ||||
Second Quarter | €44.41 | €39.24 | 5,915.13 | 5,018.67 | ||||
Third Quarter | €47.50 | €31.19 | 6,171.43 | 4,433.87 | ||||
Fourth Quarter | €36.25 | €29.81 | 5,121.48 | 3,896.08 | ||||
1999 |
||||||||
First Quarter | €34.35 | €30.19 | 5,443.62 | 4,678.72 | ||||
Second Quarter | €42.60 | €34.50 | 5,492.36 | 4,845.45 | ||||
Third Quarter | €45.00 | €39.70 | 5,655.30 | 4,999.24 | ||||
Fourth Quarter | €52.20 | €39.50 | 6,958.14 | 5,156.28 | ||||
2000 |
||||||||
First Quarter | €51.80 | €42.15 | 8,064.97 | 6,474.92 | ||||
Second Quarter | €49.75 | €40.01 | 7,555.92 | 6,834.88 | ||||
Third Quarter | €45.55 | €39.55 | 7,480.14 | 6,682.92 | ||||
Fourth Quarter | €48.45 | €40.15 | 7,136.30 | 6,200.71 | ||||
2001 |
||||||||
First Quarter | €50.45 | €42.80 | 6,795.14 | 5,388.02 | ||||
Second Quarter | €49.83 | €43.60 | 6,278.90 | 5,553.46 | ||||
Third Quarter | €47.70 | €31.00 | 6,109.50 | 3,787.23 | ||||
Fourth Quarter | €44.10 | €37.21 | 5,271.29 | 4,239.97 | ||||
2002 |
||||||||
First Quarter | €47.56 | €40.75 | 5,462.55 | 4,745.58 | ||||
Second Quarter | €49.80 | €44.05 | 5,343.88 | 4,099.05 | ||||
Third Quarter | €47.70 | €35.90 | 4,483.03 | 2,769.03 | ||||
Fourth Quarter | €40.79 | €32.90 | 3,380.20 | 2,597.88 |
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Monthly high and lows of the last six months*
|
High |
Low |
||
---|---|---|---|---|
2002 | ||||
September | €41.70 | €35.90 | ||
October | €39.03 | €32.90 | ||
November | €38.75 | €36.52 | ||
December | €40.79 | €35.70 | ||
2003 |
||||
January | €39.25 | €31.86 | ||
February | €34.85 | €32.78 |
Trading on the New York Stock Exchange
The following table sets forth, for the period indicated, the high and low sales price per BASF ADR, as reported on the New York Stock Exchange Composite Tape.
|
High |
Low |
||||||
---|---|---|---|---|---|---|---|---|
2002 | ||||||||
September | USD | 40.80 | USD | 35.16 | ||||
October | USD | 38.00 | USD | 32.40 | ||||
November | USD | 39.12 | USD | 36.50 | ||||
December | USD | 40.47 | USD | 37.10 | ||||
2003 |
||||||||
January | USD | 40.90 | USD | 34.85 | ||||
February | USD | 37.04 | USD | 35.15 |
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Item 10. Additional Information
Articles of Association
BASF incorporates herein all information regarding its Articles of Association by reference to its Registration Statement on Form 20-F (File No. 1-15909), as filed with the Securities and Exchange Commission on May 25, 2000.
Acquisition of BASF Shares by BASF Aktiengesellschaft
Under the German Stock Corporation Act, a stock corporation may acquire its own shares in a limited number of exceptional cases, including if so authorized by a shareholder resolution adopted at a General Shareholders' Meeting. At the Annual Meetings of BASF Aktiengesellschaft held on April 26, 2001 and April 30, 2002, the shareholders authorized the Board of Executive Directors to buy back BASF Shares representing up to 10% of BASF Aktiengesellschaft's outstanding share capital. The Board of Executive Directors may either cancel the repurchased shares, reducing the company's outstanding share capital, reissue the shares subject to a further resolution adopted at an Annual Meeting, or use the shares to service option rights granted to participants of the BASF Stock Option Program. In 2002, BASF Aktiengesellschaft had bought 13,085,000 BASF Shares, or approximately 2.24% of the then outstanding BASF Shares. The Board of Executive Directors has cancelled 11,750,500 of these repurchased BASF Shares, reducing the company's outstanding share capital. On December 17, 2002, the Board of Executive Directors also decided to cancel the remaining 1,334,500 repurchased BASF Shares.
Material Contracts
On December 14, 2000, BASF and Abbott Laboratories Inc. of Abbott Park, Illinois, entered into an agreement for the sale of BASF's worldwide non-generic pharmaceuticals business to Abbott Laboratories. Under the agreement, BASF transferred the shares in its subsidiaries conducting its worldwide non-generic pharmaceuticals business, excluding the production of certain pharmaceutical active ingredients, to Abbott Laboratories. The purchase price was $6.9 billion on a cash and debt-free basis, to be adjusted by the balance of cash and debt at closing. The agreement provides for customary representations and indemnities capped at 25% of the purchase price. The transaction closed on March 2, 2001, after anti-trust clearance had been received from the Federal Trade Commission and the European Union Commission.
Exchange Controls and Other Limitations Affecting Security Holders
There are, except in limited embargo circumstances pursuant to resolutions adopted by the United Nations or the European Union, no legal restrictions in Germany on international capital movements and foreign exchange transactions.
For statistical purposes only, every individual or corporation residing in Germany (a "Resident") must report to the German Central Bank (Deutsche Bundesbank), subject only to certain immaterial exceptions, any payment received from or made to or on account of an individual or corporation residing outside Germany (a "Nonresident") if such payment exceeds €12,500 or the equivalent in a foreign currency. In addition, Residents must report any claims against or any liabilities payable to Nonresidents if such claims or liabilities in the aggregate exceed €5,000,000 or the equivalent in a foreign currency during any one month.
Neither German Law nor the Articles of Association (Satzung) of BASF Aktiengesellschaft impose any limitations on the rights of Nonresident or foreign owners to hold or vote BASF Shares, including those represented by American Depositary Receipts (ADRs).
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Taxation
The following is a summary of material U.S. federal income and German tax considerations relating to the ownership of American Depositary Shares (ADSs) or BASF Shares by an Eligible U.S. Holder (as defined below).
The discussion is based on tax laws of the United States and Germany as in effect on the date of this Annual Report, including the Convention between the United States of America and the Federal Republic of Germany for the Avoidance of Double Taxation and the Prevention of Fiscal Evasion with respect to Taxes on Income and Capital and to Certain Other Taxes (the "Income Tax Treaty"), and the Convention Between the United States of America and the Federal Republic of Germany for the Avoidance of Double Taxation with respect to Taxes on Estates, Inheritances, and Gifts (the "Estate Tax Treaty"). All such laws are subject to change, possibly with retroactive effect, and are subject to different interpretations. The discussion is also based in part upon the representations of the Depositary and the assumption that each obligation in the Deposit Agreement and any related agreement will be performed in accordance with its terms.
The discussion does not purport to be a comprehensive description of all the tax considerations that may be relevant to the ownership of ADSs or BASF Shares. In particular, it does not address any aspect of U.S. federal tax law other than income taxation, or any aspect of German tax law other than income, gift, inheritance and wealth taxation, and it does not cover the tax laws of any state or municipality, or any jurisdiction outside the United States and Germany. Moreover, the discussion does not consider any specific facts or circumstances that may apply to a particular Eligible U.S. Holder, and does not take into account any special tax rules to which certain holders (including, without limitation, tax-exempt organizations, persons subject to the alternative minimum tax, securities broker-dealers, financial institutions, persons holding ADSs or BASF Shares in a hedging transaction or as part of a straddle or conversion transaction, persons having a functional currency other than the U.S. dollar, persons that own, or that are treated as owning, 10% or more of the voting power of our stock and persons that received ADSs or BASF Shares pursuant to the exercise of employee stock options or otherwise as compensation) may be subject.
Owners of ADSs or BASF Shares are urged to consult their tax advisers regarding the U.S. federal, state, local, German and other tax consequences of owning and disposing of ADSs or BASF Shares. In particular, owners of ADSs or BASF Shares are urged to consult their tax advisers to confirm their status as Eligible U.S. Holders and the consequence to them if they do not so qualify.
For purposes of the discussion that follows, an "Eligible U.S. Holder" is any beneficial owner of ADSs or BASF Shares who or which (i) is a resident of the United States for the purposes of the Income Tax Treaty, such as a U.S. citizen or U.S. corporation, (ii) is not also a resident of the Federal Republic of Germany for the purposes of the Income Tax Treaty, (iii) owns the ADSs or BASF Shares as capital assets, (iv) does not hold ADSs or BASF Shares as part of the business property of a permanent establishment located in Germany or as part of a fixed base of an individual located in Germany and used for the performance of independent personal services, (v) is entitled to benefits under the Income Tax Treaty with respect to income and gain derived in connection with the ADSs or BASF Shares, and (vi) if not an individual, is not subject to the limitation on benefits restrictions in the Income Tax Treaty.
In general, for U.S. federal income tax purposes, holders of ADRs (as defined below) evidencing ADSs will be treated as the owners of the BASF Shares represented by those ADSs.
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Taxation of Dividends
Under U.S. federal income tax law, Eligible U.S. Holders are generally required to include in their gross income, as ordinary dividend income, the gross amount of any distribution paid from the current or accumulated earnings and profits of BASF (as determined under U.S. federal income tax principles). The amount of dividend income for U.S. federal income tax purposes is not reduced by German taxes withheld from a dividend distribution in respect of the ADSs or BASF Shares. Eligible U.S. Holders that are corporations will not be entitled to the dividends-received deduction with respect to such distributions.
As a German corporation, BASF is required to withhold taxes on dividends paid to German resident and nonresident stockholders. Beginning with dividends paid in 2002, the required withholding rate applicable to BASF dividends is 20% plus a solidarity surcharge of 5.5% thereon, equal to 1.1% of the gross dividend (i.e., 5.5% of the 20% tax). Accordingly, a total German withholding tax of 21.1% of the gross dividend is required. These withholding tax rates reflect changes made in the German tax law that are effective with respect to BASF dividends paid in 2002 and thereafter. BASF dividends paid in prior years were subject to 25% withholding tax plus the 5.5% solidarity surcharge for a total of 26.375% withholding tax.
An Eligible U.S. Holder is entitled to a refund of a portion of the withholding tax, reducing the net German tax rate to that permitted under the Income Tax Treaty, i.e., 15% of the gross dividend. Dividends paid by BASF in prior years were subject to the German imputation system then in effect. Under that system, German resident individuals received a tax credit based on qualifying dividends received from German corporations and U.S. residents received a related Treaty benefit reducing the German tax on such dividends to 10%. With repeal of the imputation credit for dividends paid in 2002, the special 10% Treaty rate no longer applies.
The portion of the German income tax withheld that cannot be refunded under the Income Tax Treaty may be claimed either as a foreign tax credit against the U.S. federal income tax liability of an Eligible U.S. Holder or as a deduction in computing taxable income. For U.S. foreign tax credit purposes, dividends received in respect of the ADSs or BASF Shares generally will be treated as passive income (or, in some circumstances, financial services income) derived from sources outside the United States. The rules and limitations relating to foreign tax credits are complex, and Eligible U.S. holders should consult their own tax advisors regarding the availability of foreign tax credits and the application of the foreign tax credit limitations to their particular situations.
To illustrate the foregoing, for each $100 gross amount of dividend paid by BASF in 2002 to an Eligible U.S. Holder, $21.10 of German tax would be withheld, of which $6.10 would be refundable. For U.S. federal income tax purposes, the U.S. Holder would report dividend income of $100 (to the extent paid out of current and accumulated earnings and profits) and foreign taxes paid of $15, for purposes of calculating the Foreign Tax Credit or the deduction for taxes paid.
For U.S. federal income tax purposes, dividends paid by BASF in euros are included in the gross income of an Eligible U.S. Holder in a U.S. dollar amount calculated by reference to the exchange rate in effect on the date the dividends (including the deemed refund of German corporate tax) are received by such Eligible U.S. Holder or, in the case of ADSs, by the Depositary. If a dividend paid in euros is converted into U.S. dollars on the date received, Eligible U.S. Holders generally should not be required to recognize foreign currency gain or loss in respect of the dividend.
General Refund Procedures Regarding German Withholding Tax
Pursuant to administrative procedures, claims for refunds under the Income Tax Treaty generally must be submitted to the German Federal Tax Authority (Bundesamt für Finanzen) either
141
individually by an Eligible U.S. Holder, or collectively (introduced on a trial basis) by the Depositary (or a custodian as its designated agent) on behalf of all Eligible U.S. Holders owning ADSs. Claims must be filed within four years of the end of the calendar year in which the dividend was received.
The collective refund procedure may not be available for eligible U.S. Holders entitled to refunds in excess of €150 for the calendar year. In such event, those holders must file separate claims or may qualify for the simplified refund procedure described below. Details of the collective refund procedure will be available from the Depositary.
Individual claims for refund have to be made on a special German claim form that must be filed with the German Federal Tax Authority at Bundesamt für Finanzen, Friedhofstrasse 1, 53221 Bonn, Germany. The German claim-for-refund form may be obtained from the German Federal Tax Authority at the same address where applications are filed, or from the Embassy of the Federal Republic of Germany at 4645 Reservoir Road, N.W., Washington, D.C. 20007-1998. Forms can also be obtained from the Office of the Assistant Commissioner (International), Internal Revenue Service, 950 L'Enfant Plaza South, SW, Washington, DC 20024, Attention: Taxpayer Service Division.
As part of the individual refund claim, an Eligible U.S. Holder must submit to the German Federal Tax Authority the original bank voucher (or certified copy thereof) issued by the paying entity documenting the tax withheld, and an official certification on IRS Form 6166 of such Eligible U.S. Holder's last filed U.S. federal income tax return. IRS Form 6166 may be obtained by sending a request to the Internal Revenue Service Center, Foreign Certification Request, P.O. Box 16347, Philadelphia, PA 19114-0447. Requests for certification are to be made in writing and must include the Eligible U.S. Holder's name, mailing address and social security or employer identification number, the form number for the relevant U.S. federal income tax return and the tax period for which the certification is requested.
The Internal Revenue Service will send the certification directly to the German Federal Tax Authority if requested by the Eligible U.S. Holder. If no such request is made, the Internal Revenue Service will send a certificate on IRS Form 6166 to the Eligible U.S. Holder, which then must submit the certification with the Eligible U.S. Holder's claim for refund. The Internal Revenue Service certification is valid for three years and need only be resubmitted in a fourth year in the event of a subsequent application for refund.
Simplified Refund Procedure regarding German Withholding Tax in respect of ADSs or BASF Shares Deposited with The Depository Trust Company in New York
As of May 7, 1999, Eligible U.S. Holders may make applications for refunds payable under the Income Tax Treaty by using a simplified refund procedure instead of the general refund procedures described above. Eligible U.S. Holders may use the simplified refund procedure only with respect to taxes withheld on dividends in respect of ADSs or BASF Shares deposited with The Depository Trust Company in New York. Under the simplified refund procedure, refund applications will be filed in a special (simplified) collective procedure with the aid of the "Elective Dividend Service" (the "EDS") installed at The Depository Trust Company.
In the EDS system, the participants maintaining accounts at The Depository Trust Company report the positions held by them at the relevant cutoff date that qualify for share dividends subject to withholding tax at the appropriate rates under the Income Tax Treaty. The reports of the individual participants will be compiled by The Depository Trust Company into a collective application and submitted to the German Federal Tax Authority for conditional refund. After initially checking only arithmetical correctness, the German Federal Tax Authority will make a refund as required to The Depository Trust Company. The refund will be made at the earliest on the due date of the withholding tax pursuant to German tax law.
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The Depository Trust Company will distribute the refund amounts in accordance with EDS data to the participants to be passed on to the beneficial owners.
Taxation of Capital Gains
Upon a sale or other taxable disposition of ADSs or BASF Shares, an Eligible U.S. Holder will recognize a gain or loss for U.S. federal income tax purposes in an amount equal to the difference between the amount realized from the sale or other disposition, and the Eligible U.S. Holder's tax basis in the ADSs or BASF Shares. Such gain or loss generally will be treated as a capital gain or loss derived from U.S. sources, and will be a long-term capital gain or loss if the Eligible U.S. Holder's holding period for the ADSs or BASF Shares exceeds one year. In the case of certain Eligible U.S. Holders (including individuals), long-term capital gains are taxable at preferential U.S. federal income tax rates. The deduction of capital losses is subject to certain limitations under U.S. federal income tax law.
Deposits and withdrawals of BASF Shares in exchange for ADSs generally will not be considered a taxable event for U.S. federal income tax purposes.
Under the Income Tax Treaty, an Eligible U.S. Holder will not be liable for German tax on capital gains realized or accrued on the sale or other disposition of ADSs or BASF Shares.
Gift and Inheritance Taxes-German Taxation
An Eligible U.S. Holder who is an individual and whose domicile is determined to be in the United States for purposes of the Estate Tax Treaty will not be subject to German inheritance and gift tax (the equivalent of the U.S. federal estate and gift tax) upon the individual's death or upon the making of a gift unless the ADSs or BASF Shares (i) are part of the business property of a permanent establishment located in Germany or (ii) are part of the assets of a fixed base of an individual located in Germany and used for the performance of independent personal services. An individual's domicile in the United States, however, does not prevent imposition of German inheritance and gift tax with respect to an heir, donee, or other beneficiary who is domiciled in Germany at the time the individual died or the gift was made.
The Estate Tax Treaty also provides a credit against U.S. federal estate and gift tax liability for the amount of inheritance and gift tax paid to Germany, subject to certain limitations, in a case where the ADSs or BASF Shares are subject to German inheritance or gift tax and U.S. federal estate or gift tax.
Other German Taxes
There are no German transfer, stamp or other similar taxes that would apply to Eligible U.S. Holders that purchase or sell ADSs or BASF Shares. The wealth tax is no longer levied in respect of any taxation periods that start on or after January 1, 1997. For collection periods from 1998 on, the trade capital tax has been abrogated.
Information Reporting and Backup Withholding
Dividends on ADSs or BASF Shares, and payments of the proceeds of a sale of ADSs or BASF Shares, paid within the United States or through certain U.S.-related intermediaries are subject to Internal Revenue Service information reporting, and may be subject to backup withholding at a 31% rate unless the holder (i) is a corporation or other exempt recipient or (ii) provides a correct taxpayer identification number, certifies that no loss of exemption from backup withholding has occurred and otherwise complies with the backup withholding requirements.
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Documents on Display
BASF is subject to the informational requirements of the Securities Exchange Act of 1934, as amended. In accordance with these requirements, BASF files reports and other information with the Securities and Exchange Commission. These materials, including this Annual Report and the exhibits thereto, may be inspected and copied at the Commission's Public Reference Room at 450 Fifth Street, N.W., Washington, D.C. 20549 and at the Commission's regional offices at 500 West Madison Street, Suite 1400, Chicago, Illinois 60661, and 233 Broad Street, New York, New York 10279. Copies of the materials may be obtained from the Public Reference Room of the Commission at 450 Fifth Street, N.W., Washington, D.C. 20549 at prescribed rates. The public may obtain information on the operation of the Commission's Public Reference Room by calling the Commission in the United States at 1-800-SEC-0330. The Commission also maintains a web site at www.sec.gov that contains reports, proxy statements and other information regarding registrants that file electronically with the Commission. BASF's Annual Report and some of the other information submitted by BASF to the Commission may be accessed through this web site. In addition, material filed by BASF can be inspected at the offices of the New York Stock Exchange at 20 Broad Street, New York, New York 10005.
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Item 11. Quantitative and Qualitative Disclosures About Market Risk
BASF is exposed to foreign currency, interest rate and price risks in the normal course of business. In cases where BASF intends to hedge against these risks, derivatives are used, including forward exchange contracts, currency options, interest rate/currency swaps, combined instruments or commodity derivatives. In addition, financial derivative instruments are used to replace transactions in original financial instruments, such as shares or fixed-income securities.
Exclusive use is made of commonly used instruments with sufficient market liquidity. Derivative instruments are only used if they have corresponding underlying positions arising from the operating business, cash investments and financing. The leverage effect that can be achieved with derivatives is deliberately not used. The derivative instruments held by BASF are solely held for purposes other than trading.
Where derivatives have a positive market value, BASF is exposed to credit risks in the event of non-performance by their counterparties. The credit risk is minimized by exclusively trading contracts with major creditworthy counterparties.
To ensure efficient risk management, market risks are centralized at BASF Aktiengesellschaft and BASF Group companies designated for this purpose. BASF has developed and implemented internal guidelines based on the principles of separation of the placement function from the settlement function for derivative instruments.
The risks arising from changes in exchange rates, interest rates and prices as a result of the underlying transactions and the derivative transactions concluded to hedge them are monitored constantly. For this purpose, market quotations or computer or mathematical models are used to determine the current market values not only of the underlying transactions but also of the derivative transactions and these are compared with each other. Where derivative instruments were entered into as replacement for original financial instruments, market trends are also monitored constantly.
Interest Rate Risk Management
BASF employs interest rate sensitive financial instruments to manage the liquidity and cash needs of its operations. Financial liabilities consist of bank loans (40% of financial liabilities), which BASF group companies worldwide took from numerous local banks in their various home currencies. Additionally, a fixed rate euro bond is outstanding (35% of financial liabilities) as well as a number of variable and fixed-rate U.S. dollar-bonds denominated infrastructure and environmental bonds with a preferred tax status in the United States (9% of financial liabilities). The remaining debt consists of a number of other bonds or commercial paper (16% of financial liabilities).
In addition to the interest rate risk exposure resulting from financial liabilities described above, BASF entered into a number of interest derivatives, combined interest/currency derivatives or combined interest/equity derivatives with banks. In most cases BASF is obliged to pay a fixed rate in a foreign currency and receives a variable rate in euros. Such swaps were concluded to optimize the internal financing of group companies worldwide and to offer the internal parties the desired credit terms and cash flows. BASF also entered into swap contracts for which BASF pays a quarterly variable rate and receives a positive equity index performance. That instrument is described in greater detail under "Other Derivatives" and "Marketable Securities" below.
The following information on debt is presented in euro equivalents, which is BASF's reporting currency.
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Principal (Notional) Amount
Interest Rate December 31, 2001
|
Expected Maturity Date |
|
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
Fair Value December 31, 2001 |
||||||||||||||
|
2002 |
2003 |
2004 |
2005 |
2006 |
Thereafter |
Total |
|||||||||
|
(euros in millions) |
|
|
|||||||||||||
Debt, including current portion | ||||||||||||||||
U.S. dollar (USD) | ||||||||||||||||
Fixed rate | 291.9 | 46.9 | | | | 28.3 | 367.1 | 367.8 | ||||||||
Weighted avg. interest rate (fixed) | 6.2% | 8.2% | | | | 5.0% | ||||||||||
Variable rate | 44.6 | 75.5 | 21.3 | 12.4 | | 282.2 | 436.0 | 436.0 | ||||||||
Interest rate (variable) | 3.7% | 3.5% | 3.5% | 3.4% | | 1.9% | ||||||||||
Subtotal | 803.1 | 803.8 | ||||||||||||||
Euro (EUR) | ||||||||||||||||
Fixed rate | 11.4 | 1.0 | 2.6 | 1,250.2 | 0.3 | 11.6 | 1,277.1 | 1,318.1 | ||||||||
Weighted avg. interest rate (fixed) | 4.7% | 6.7% | 4.4% | 5.6% | 5.1% | 3.8% | ||||||||||
Variable rate | 5.7 | 16.2 | 14.2 | 16.0 | 55.3 | 1.0 | 108.4 | 108.4 | ||||||||
Interest rate (variable) | 3.5% | 5.0% | 5.0% | 4.7% | 5.0% | 5.0% | ||||||||||
Subtotal | 1,385.5 | 1,426.5 | ||||||||||||||
Chinese renminbi (CNY) | ||||||||||||||||
Fixed rate | 132.1 | | | | | | 132.1 | 132.1 | ||||||||
Weighted avg. interest rate (fixed) | 5.1% | | | | | | ||||||||||
Variable rate | 4.1 | 20.6 | | | | | 24.7 | 24.7 | ||||||||
Interest rate (variable) | 6.0% | 5.9% | | | | | ||||||||||
Subtotal | 156.8 | 156.8 | ||||||||||||||
Other currencies | ||||||||||||||||
Fixed rate | 53.0 | 12.5 | 14.2 | 27.0 | | | 106.7 | 106.7 | ||||||||
Weighted avg. interest rate (fixed) | 18.0% | 7.9% | 10.7% | 7.0% | | | ||||||||||
Variable rate | 366.6 | 11.3 | 3.2 | | 1.8 | | 382.9 | 382.9 | ||||||||
Interest rate (variable) | 9.6% | 13.4% | 5.8% | | 3.2% | | ||||||||||
Subtotal | 489.6 | 489.6 | ||||||||||||||
Total | 2,835.0 | 2,876.7 |
146
Principal (Notional) Amount
Interest Rate December 31, 2002
|
Expected Maturity Date |
|
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
Fair Value December 31, 2002 |
||||||||||||||
|
2003 |
2004 |
2005 |
2006 |
2007 |
Thereafter |
Total |
|||||||||
|
(euros in millions) |
|
|
|||||||||||||
Debt, including current portion | ||||||||||||||||
U.S. dollar (USD) | ||||||||||||||||
Fixed rate | 784.7 | 13.3 | 50.5 | 848.5 | 848.5 | |||||||||||
Weighted avg. interest rate (fixed) | 3.7% | 9.0% | 3.1% | |||||||||||||
Variable rate | 119.9 | 31.4 | 10.5 | 275.2 | 437.0 | 437.0 | ||||||||||
Interest rate (variable) | 2.6% | 2.9% | 2.9% | 1.3% | ||||||||||||
Subtotal | 1,285.5 | 1,285.5 | ||||||||||||||
Euro (EUR) | ||||||||||||||||
Fixed rate | 501.2 | 0.9 | 1,250.7 | 0.8 | 0.8 | 13.5 | 1,767.9 | 1.874.2 | ||||||||
Weighted avg. interest rate (fixed) | 3.5% | 3.1% | 5.7% | 2.3% | 2.3% | 3.6% | ||||||||||
Variable rate | 45.8 | 14.6 | 14.6 | 14.0 | 14.0 | 39.0 | 142.0 | 142.0 | ||||||||
Interest rate (variable) | 4.8% | 4.9% | 4.9% | 5.0% | 5.0% | 5.0% | ||||||||||
Subtotal | 1,909.9 | 2,016.2 | ||||||||||||||
Chinese renminbi (CNY) | ||||||||||||||||
Fixed rate | 52.0 | 52.0 | 52.0 | |||||||||||||
Weighted avg. interest rate (fixed) | 4.6% | |||||||||||||||
Variable rate | ||||||||||||||||
Interest rate (variable) | ||||||||||||||||
Subtotal | 52.0 | 52.0 | ||||||||||||||
Other currencies | ||||||||||||||||
Fixed rate | 81.9 | 20.2 | 9.0 | 22.7 | 0.4 | | 134.2 | 134.2 | ||||||||
Weighted avg. interest rate (fixed) | 10.8% | 10.8% | 8.5% | 5.3% | 3.6% | |||||||||||
Variable rate | 228.3 | 0.5 | 228.8 | 228.8 | ||||||||||||
Interest rate (variable) | 4.2% | 2.1% | 363.0 | 363.0 | ||||||||||||
Subtotal | ||||||||||||||||
Total | 3,610.4 | 3,716.7 |
Fixed rate euro debt due in 2005 includes the 5.75% Euro Bond issued by BASF Aktiengesellschaft in 2000 with an amount of €1,250 million.
Other currencies at December 31, 2002, in which BASF has issued debt are primarily the Malaysian ringgit, the Korean Won and the Brazilian Real.
147
The following information on derivatives is presented in euro equivalents, which is BASF's reporting currency. The instruments' actual cash flows are denominated in the currencies noted parenthetically.
Interest Rate Swaps December 31, 2001
|
Expected Maturity Date |
|
|
||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Total amount |
Fair Value |
|||||||||||||||
|
2002 |
2003 |
2004 |
2005 |
2006 |
Thereafter |
|||||||||||
|
(euros in millions) |
|
|
||||||||||||||
U.S. dollar (USD) | |||||||||||||||||
Payer swap | 15 | 15 | (0.40 | ) | |||||||||||||
Weighted to average pay rate (fixed) | 6.3% | ||||||||||||||||
Weighted average receive rate (variable) | 2.9% |
Interest Rate Swaps December 31, 2002
|
Expected Maturity Date |
|
|
||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Total amount |
Fair Value |
|||||||||||||||
|
2003 |
2004 |
2005 |
2006 |
2007 |
Thereafter |
|||||||||||
|
(euros in millions) |
|
|
||||||||||||||
Euro (EUR) | |||||||||||||||||
Payer swap | 90 | 90 | (8.99 | ) | |||||||||||||
Weighted to average pay rate (fixed) | 5.9% | ||||||||||||||||
Weighted average receive rate (variable) | 4.2% |
The total volume of interest rate swaps increased from €15 million in 2001 to €90 million in 2002 due to an additional transaction. The total fair value of the interest rate swaps decreased from €(0.40) million to €(8.99) million.
Combined Interest Rate and Cross Currency Swaps December 31, 2001
|
Expected Maturity Date |
|
|
||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Total amount |
|
|||||||||||||||
|
2002 |
2003 |
2004 |